Aircraft Maintenance Market Report 2026

The aircraft maintenance market size has grown strongly in recent years. It will grow from $48.12 billion in 2025 to $50.59 billion in 2026 at a compound annual growth rate (CAGR) of 5.1%. The growth in the historic period can be attributed to growth in global aircraft fleets increasing demand for routine upkeep and overhaul services, rising regulatory requirements driving comprehensive interior and hull inspections, expansion of maintenance facilities to support rapid access to spare parts and technical personnel, increased adoption of standardized procedures for pre-flight inspections and daily fluid checks, advancements in diagnostic tools improving detection of corrosion and minor failures.

The aircraft maintenance market size is expected to see steady growth in the next few years. It will grow to $59.8 billion in 2030 at a compound annual growth rate (CAGR) of 4.3%. The growth in the forecast period can be attributed to growing integration of predictive maintenance systems to minimize operational disruptions, rising outsourcing of maintenance services to specialized mro providers, increasing deployment of digital twins to enhance maintenance planning and component lifecycle management, expansion of automation and robotics in inspection and repair workflows, development of advanced materials and components requiring new maintenance techniques. Major trends in the forecast period include predictive maintenance solutions, fleet health and performance monitoring, rapid turnaround and on-demand maintenance, integration of iot sensors for diagnostics, advanced corrosion and damage detection technologies.

The rising number of air passengers is expected to support the growth of the aircraft maintenance market in the coming years. An air passenger refers to an individual or entity engaged primarily in the transportation of people by aircraft in interstate commerce. Ensuring the safety of all onboard - especially passengers - is the primary reason for continuous aircraft maintenance. Passenger safety remains the highest priority for any aircraft operator. For example, in October 2024, Eurostat, a Luxembourg-based statistical agency of the European Union, reported that during the first three months of 2.02 trillion air passengers traveled across the EU, marking an 11.5% increase compared with the same period in 2023. Therefore, the rising number of air passengers is fueling the expansion of the aircraft maintenance market.

Companies operating in the aircraft maintenance market are prioritizing next-generation solutions, such as predictive maintenance systems for executive jets, to strengthen their competitive position. Predictive maintenance systems for executive jets utilize advanced analytics and real-time monitoring to foresee maintenance requirements in advance, ensuring the aircraft remains in optimal condition and minimizing the likelihood of unexpected failures. For instance, in June 2023, Embraer Services & Support, a Brazil-based aerospace company, introduced a new version of its Aircraft Health Analysis and Diagnosis (AHEAD) system, designed to help airlines and other customers identify potential maintenance issues before they develop into critical problems. AHEAD delivers digital predictive maintenance for Embraer’s Executive Jet (E-Jet) fleets. The system compiles and analyzes data patterns from multiple aircraft systems, including engine parameters, pneumatics, hydraulics, landing gear, navigation, and instrumentation. The monitoring process can detect anomalies, identify early signs of system degradation, and recommend timelines for corrective action.

In June 2023, FEAM Aero, a US-based aircraft maintenance provider specializing in line maintenance, and Northern Aerotech Group Inc., a Canada-based company offering aircraft maintenance, repair, and overhaul (MRO) services, acquired SR Technics Group for an undisclosed sum. This acquisition reflects their commitment to workforce development, quality, and safety as they aim to strengthen their leadership in aircraft line maintenance and support services. It aligns with a broader expansion strategy targeting business growth and the establishment of a presence in Madrid. SR Technics Group is a Switzerland-based provider of MRO services for aircraft and components.

Major companies operating in the aircraft maintenance market are General Electric Aerospace, Lufthansa Technik AG, AAR Corp., Delta TechOps, Singapore Technologies Engineering Ltd, Rolls-Royce Limited, MTU Maintenance Hannover GmbH, Hong Kong Aircraft Engineering Co. Ltd., Aviation Technical Services Inc., Boeing Company, Bombardier Inc., British Airways Engineering, SIA Engineering Company, Safran Aircraft Engines, Pratt & Whitney, Honeywell International, GMF AeroAsia, Airbus SE, Air France KLM Engineering & Maintenance, Raytheon Technologies Corporation, TAP Maintenance & Engineering, Air India Engineering Services Limited, Emirates Engineering, StandardAero, Avia Solutions Group Public Limited Company, Flightstar Aircraft Services, Jet Aviation, Turkish Technic, Mexicana Aerospace.

Asia-Pacific was the largest region in the aircraft maintenance market in 2025. The regions covered in the aircraft maintenance market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report’s Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

Tariffs affecting the aircraft maintenance market have increased costs for imported components, diagnostic tools, and engine parts, impacting engine overhaul, line maintenance, and APU services, particularly in North America, Europe, and Asia-Pacific regions. These tariffs can delay maintenance schedules, elevate operational costs, and disrupt service timelines. On the positive side, they encourage local sourcing, adoption of digital maintenance technologies, and investment in regional MRO infrastructure.

The aircraft maintenance market research report is one of a series of new reports that provides aircraft maintenance market statistics, including aircraft maintenance industry global market size, regional shares, competitors with an aircraft maintenance market share, detailed aircraft maintenance market segments, market trends and opportunities and any further data you may need to thrive in the aircraft maintenance industry. This aircraft maintenance market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

Aircraft maintenance encompasses tasks essential for the upkeep, overhaul, repair, or modification of an aircraft or its components. These tasks are conducted at facilities equipped with skilled personnel and necessary equipment, ensuring quick access to required parts.

The primary types of aircraft maintenance services include engine overhaul, line maintenance, modifications, and components, including the auxiliary power unit (APU). These services are applicable to both narrow-body and wide-body aircraft. Engine overhaul involves disassembling the existing engine and installing new internal components. Key players in this sector include independent Maintenance, Repair, and Overhaul (MRO) providers, original equipment manufacturers (OEMs), and others. The primary end-users of these services are commercial and military aircraft operators.

The countries covered in the aircraft maintenance market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Taiwan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The aircraft maintenance market includes revenues earned by entities by providing services like overall inspections of the aircraft's interior and hull for indications of damage, deflections, corrosion, missing information, pre-flight inspections, daily fluid verifications (before the first flight), failed rectifications and minor failures. The market value includes the value of related goods sold by the service provider or included within the service offering. Only goods and services traded between entities or sold to end consumers are included.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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