Polyurethane Foam Mattress Market Report 2025

This report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market’s historic and forecast market growth by geography.

The polyurethane foam mattress market size has grown strongly in recent years. It will grow from $9.44 billion in 2024 to $9.98 billion in 2025 at a compound annual growth rate (CAGR) of 5.7%. The growth in the historic period can be attributed to changing lifestyles and demographics, durability, health benefits, comfort and support, and regulatory changes.

The polyurethane foam mattress market size is expected to see strong growth in the next few years. It will grow to $12.3 billion in 2029 at a compound annual growth rate (CAGR) of 5.4%. The growth in the forecast period can be attributed to growing demand for comfortable and supportive bedding solutions, rising adoption of eco-friendly and sustainable mattress materials, increasing focus on sleep quality among aging populations, and growth in online retail channels. Major trends in the forecast period include a focus on sleep technology, hybrid mattresses, enhanced comfort features, smart mattresses, and innovative packaging and delivery methods.

The growth of the polyurethane foam mattress market is anticipated to be driven by the expansion of the hospitality industry. This industry encompasses various businesses providing accommodation, dining, entertainment, and related services, such as hotels, restaurants, resorts, and event planning companies. Factors contributing to the growth of the hospitality sector include the rising demand for experiential travel, evolving consumer preferences, emphasis on wellness and sustainability, and the appeal of cultural and culinary diversity. Polyurethane foam mattresses are favored in the hospitality sector due to their enduring durability, comfort, and cost-effectiveness, meeting diverse guest needs and offering sustained returns on investment. For instance, during the third quarter of 2023, guests spent a total of 309.4 million nights in short-term rental accommodations across the European Union (EU), reflecting a 13.4% increase compared to the same period in 2022, as reported by Eurostat, a Luxembourg-based statistical office of the European Union.

Leading companies in the polyurethane foam mattress market are concentrating on the development of environmentally friendly polyurethane (PU) foam, such as Hybrid Endura, to enhance their market revenue. Hybrid Endura is a sustainable polyurethane (PU) foam manufactured using environmentally conscious processes and materials to reduce its ecological footprint. For example, in January 2024, NEVEON Holding GmbH, an Austria-based foam manufacturing company, introduced Hybrid Endura. This foam emits 70% fewer emissions than conventional HR foam mattress cores, and 30% of the raw materials used in its production are renewable. It boasts a lightweight design, weighing 38 kg/m3, in comparison to traditional high-resilience foam weighing 52-70 kg/m3. It offers superior rebound properties, uniform pressure distribution in all sleeping positions, and excellent air permeability, aiding in moisture and heat regulation.

In November 2023, Carpenter Co., a US-based manufacturer of polyurethane foam, acquired NCFI’s Consumer Products Division for an undisclosed amount. This acquisition will strengthen Carpenter's operations by integrating NCFI's scientifically engineered foams, which serve industries such as furniture, mattresses, aerospace, and medical. NCFI Polyurethanes is a US-based manufacturer specializing in flexible polyurethane foams used in a variety of applications, including bedding.

Major companies operating in the polyurethane foam mattress market report are Leggett & Platt Inc.; Tempur Sealy International Inc.; Sheela Foam Limited; Sinomax Group Limited; Corsicana Bedding Inc.; Restonic (M) Sdn Bhd; Southerland Inc.; Kingsdown Inc.; Tuft & Needle LLC; Zinus Inc.; Nectar Sleep; Spring Air Bedding Co Ltd.; Peps Industries Private Limited; ENGLANDER COMPANY LIMITED; Brooklyn Bedding; Layla Sleep Inc.; Amerisleep LLC; Dunlopillo GmbH; Innocor Inc; Sealy Corporation; Serta Inc; Duroflex Private Limited.

North America was the largest region in the polyurethane foam mattress market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the polyurethane foam mattress market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the polyurethane foam mattress market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The polyurethane foam mattress market consists of sales of orthopedic polyurethane foam mattresses, cooling gel memory foam mattresses, hybrid mattresses, gel-infused memory foam mattresses, and memory foam mattresses. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

A polyurethane foam mattress comprises primarily polyurethane foam, a synthetic material renowned for its resilience and support. These mattresses typically feature multiple layers of polyurethane foam with varying densities, sometimes incorporating additional materials like memory foam or latex for improved comfort and support. They are favored by sleepers seeking a blend of comfort and support due to their durability, pressure relief, and motion isolation.

Polyurethane foam mattresses are available in various sizes, including king, queen, and single. A king-size polyurethane foam mattress is typically larger than standard sizes, providing ample space for couples or individuals desiring extra sleeping room. These mattresses find application in diverse settings such as households, hotels, hospitals, and others, and are retailed through a range of channels like supermarkets, specialty stores, online retailers, among others.

The polyurethane foam mattress market research report is one of a series of new reports that provides polyurethane foam mattress market statistics, including polyurethane foam mattress industry global market size, regional shares, competitors with a polyurethane foam mattress market share, detailed polyurethane foam mattress market segments, market trends and opportunities, and any further data you may need to thrive in the polyurethane foam mattress industry. This polyurethane foam mattress market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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