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The Global Li-ion Battery Recycling Market 2025-2040

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    Report

  • 177 Pages
  • September 2024
  • Region: Global
  • Future Markets, Inc
  • ID: 5890407

The market for lithium-ion battery recycling is driven by the increasing adoption of electric vehicles and renewable energy storage systems. As the demand for lithium-ion batteries continues to surge, the need for sustainable end-of-life solutions has become critical. The shift towards electrification is a crucial part of decarbonizing the mobility sector. To support this transition and growth, it is imperative to establish a stable supply of raw materials for electric vehicle batteries and a sustainable end-of-life battery collection and recycling system.

The recycling market is expected to expand significantly over the next decade, with projections indicating a substantial increase in both volume and revenue. Key factors fueling this growth include stringent environmental regulations, the rising cost of raw materials, and a growing emphasis on circular economy principles. Governments worldwide are implementing policies to encourage battery recycling, while manufacturers are increasingly recognizing the economic and environmental benefits of recovering valuable materials from spent batteries.

The market landscape is characterized by a mix of established players and innovative start-ups, each developing unique technologies to improve recycling efficiency and reduce costs. Hydrometallurgical, pyrometallurgical, and direct recycling methods are being refined and scaled up to meet the growing demand. Additionally, new techniques such as mechanochemical pre-treatment and electrochemical methods are emerging, promising higher recovery rates and lower environmental impact.

The Global Li-ion Battery Recycling Market 2025-2035 is a comprehensive market research report that provides an in-depth analysis of the rapidly growing lithium-ion battery recycling industry. This report offers valuable insights into market trends, technological advancements, and growth opportunities in the global Li-ion battery recycling market over the next decade.

Key highlights of the report include:

  • Market Overview and Forecasts: The report provides detailed market size estimates and projections from 2025 to 2035, segmented by recycling technology, battery chemistry, and geographical region. It offers a comprehensive analysis of market drivers, restraints, opportunities, and challenges shaping the industry's future.
  • Technology Analysis: An in-depth examination of current and emerging Li-ion battery recycling technologies, including their strengths, weaknesses, opportunities, and threats (SWOT analysis).
  • Application Insights: The study explores various applications of recycled materials across multiple sectors, including electric vehicles, consumer electronics, and energy storage systems.
  • Competitive Landscape: A comprehensive analysis of key players in the Li-ion battery recycling market, including their recycling technologies, market strategies, and recent developments. 
  • Future Outlook and Emerging Trends: Insights into technological advancements, potential disruptive technologies, and long-term market predictions extending to 2035 and beyond. The report identifies key growth areas and innovation hotspots in the Li-ion battery recycling industry.
  • Regional Analysis: A detailed examination of Li-ion battery recycling market dynamics across North America, Europe, Asia-Pacific, and other regions, highlighting regional adoption trends and growth opportunities.
  • Value Chain Analysis: An overview of the Li-ion battery recycling industry value chain, from battery collection to material recovery and reuse, providing a holistic view of the market ecosystem.
  • Regulatory Landscape: An examination of relevant regulations and standards affecting the development and adoption of Li-ion battery recycling technologies across different regions.

This report is an essential resource for:

  • Li-ion battery manufacturers and recyclers
  • Electric vehicle manufacturers
  • Consumer electronics companies
  • Energy storage system providers
  • Raw material suppliers and traders
  • Waste management companies
  • Investment firms and financial analysts
  • Government agencies and policymakers
  • Environmental organizations and researchers

Key features of the report include:

  • Over 100 tables and figures providing clear, data-driven insights
  • Detailed company profiles of more than 90 key players in the Li-ion battery recycling industry
  • Comprehensive market size and forecast data segmented by technology, battery chemistry, and region
  • In-depth analysis of emerging technologies and their potential impact on the market
  • Expert commentary on market trends, challenges, and opportunities

The global Li-ion battery recycling market is poised for significant growth, with increasing demand for sustainable battery lifecycle management across various industries. This report provides a thorough understanding of the current market landscape, emerging technologies, and future growth prospects, making it an invaluable tool for decision-makers looking to capitalize on opportunities in the Li-ion battery recycling sector. By leveraging extensive primary and secondary research, including interviews with industry experts and analysis of proprietary data.

The Global Li-ion Battery Recycling Market 2025-2035 offers unparalleled insights into this dynamic and rapidly evolving industry. Whether you're a technology provider, battery manufacturer, recycler, investor, or researcher, this report will equip you with the knowledge and understanding needed to navigate the exciting future of Li-ion battery recycling technologies.



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Table of Contents

1 INTRODUCTION
1.1 Lithium-ion batteries
1.1.1 What is a Li-ion battery?
1.1.2 Li-ion cathode
1.1.3 Li-ion anode
1.1.4 Battery failure
1.1.5 End-of-life
1.1.6 Sustainability
1.2 The Electric Vehicle (EV) market
1.2.1 Emerging market for replacement battery packs
1.2.2 Closed-loop value chain for EV batteries
1.3 Lithium-Ion Battery recycling value chain
1.4 Circular life cycle
1.5 Global regulations and policies
1.5.1 China
1.5.2 EU
1.5.3 US
1.5.4 India
1.5.5 South Korea
1.5.6 Japan
1.5.7 Australia
1.5.8 Transportation
1.6 Sustainability and environmental benefits

2 RECYCLING METHODS AND TECHNOLOGIES
2.1 Black mass powder
2.2 Recycling different cathode chemistries
2.3 Preparation
2.4 Pre-Treatment
2.4.1 Discharging
2.4.2 Mechanical Pre-Treatment
2.4.3 Thermal Pre-Treatment
2.5 Comparison of recycling techniques
2.6 Hydrometallurgy
2.6.1 Method overview
2.6.1.1 Solvent extraction
2.6.2 SWOT analysis
2.7 Pyrometallurgy
2.7.1 Method overview
2.7.2 SWOT analysis
2.8 Direct recycling
2.8.1 Method overview
2.8.1.1 Electrolyte separation
2.8.1.2 Separating cathode and anode materials
2.8.1.3 Binder removal
2.8.1.4 Relithiation
2.8.1.5 Cathode recovery and rejuvenation
2.8.1.6 Hydrometallurgical-direct hybrid recycling
2.8.2 SWOT analysis
2.9 Other methods
2.9.1 Mechanochemical Pretreatment
2.9.2 Electrochemical Method
2.9.3 Ionic Liquids
2.10 Recycling of Specific Components
2.10.1 Anode (Graphite)
2.10.2 Cathode
2.10.3 Electrolyte
2.11 Recycling of Beyond Li-ion Batteries
2.11.1 Conventional vs Emerging Processes
2.11.2 Li-Metal batteries
2.11.3 Lithium sulfur batteries (Li-S)
2.11.4 All-solid-state batteries (ASSBs)

3 MARKET ANALYSIS
3.1 Market drivers
3.2 Market challenges
3.3 The current market
3.4 Recent market news, funding and developments
3.5 Economic case for Li-ion battery recycling
3.5.1 Metal prices
3.5.2 Second-life energy storage
3.5.3 LFP batteries
3.5.4 Other components and materials
3.5.5 Reducing costs
3.6 Competitive landscape
3.7 Supply chain
3.8 Global capacities, current and planned
3.9 Future outlook
3.10 Global market 2018-2040
3.10.1 Chemistry
3.10.2 Ktonnes
3.10.3 Revenues
3.10.4 Regional
3.10.4.1 Europe
3.10.4.1.1 Regional overview
3.10.4.2 China
3.10.4.2.1 Regional overview
3.10.4.3 Rest of Asia-Pacific
3.10.4.3.1 Regional overview
3.10.4.4 North America
3.10.4.4.1 Regional overview

4 COMPANY PROFILES 95 (95 company profiles)5 TERMS AND DEFINITIONS6 RESEARCH METHODOLOGY7 REFERENCES
LIST OF TABLES
Table 1. Lithium-ion (Li-ion) battery supply chain
Table 2. Commercial Li-ion battery cell composition
Table 3. Key technology trends shaping lithium-ion battery cathode development
Table 4. Cathode Materials Used in Commercial LIBs and Recycling Methods
Table 5. Fate of end-of-life Li-ion batteries
Table 6. Closed-loop value chain for electric vehicle (EV) batteries
Table 7. Li-ion battery recycling value chain
Table 8. Potential circular life cycle for lithium-ion batteries
Table 9. Regulations pertaining to the recycling and treatment of EOL batteries in the EU, USA, and China
Table 10. China regulations and policies related to batteries
Table 11. Sustainability and environmental benefits of Li-ion recycling
Table 12. Typical lithium-ion battery recycling process flow
Table 13. Main feedstock streams that can be recycled for lithium-ion batteries
Table 14. Comparison of LIB recycling methods
Table 15. Comparison of conventional and emerging processes for recycling beyond lithium-ion batteries
Table 16. Market drivers for lithium-ion battery recycling
Table 17. Market challenges in lithium-ion battery recycling
Table 18. Recent market news, funding and developments in Li-ion battery recycling
Table 19. Economic assessment of battery recycling options
Table 20. Retired lithium-batteries
Table 21. Global capacities, current and planned (tonnes/year)
Table 22. Global lithium-ion battery recycling market in tonnes segmented by cathode chemistry, 2018-2040
Table 23. Global Li-ion battery recycling market, 2018-2040 (ktonnes)
Table 24. Global Li-ion battery recycling market, 2018-2040 (billions USD)
Table 25. Li-ion battery recycling market, by region, 2018-2040 (ktonnes)
Table 26. Li-ion battery recycling market, in Europe, 2018-2040 (ktonnes)
Table 27. Li-ion battery recycling market, in China, 2018-2040 (ktonnes)
Table 28. Li-ion battery recycling market, in Rest of Asia-Pacific, 2018-2040 (ktonnes)
Table 29. Li-ion battery recycling market, in North America, 2018-2040 (ktonnes)

LIST OF FIGURES
Figure 1. Li-ion battery cell pack
Figure 2. Lithium Cell Design
Figure 3. Functioning of a lithium-ion battery
Figure 4. LIB cathode recycling routes
Figure 5. Lithium-ion recycling process
Figure 6. Process for recycling lithium-ion batteries from EVs
Figure 7. Circular life cycle of lithium ion-batteries
Figure 8. Typical direct, pyrometallurgical, and hydrometallurgical recycling methods for recovery of Li-ion battery active materials
Figure 9. Mechanical separation flow diagram
Figure 10. Recupyl mechanical separation flow diagram
Figure 11. Flow chart of recycling processes of lithium-ion batteries (LIBs)
Figure 12. Hydrometallurgical recycling flow sheet
Figure 13. SWOT analysis for Hydrometallurgy Li-ion Battery Recycling
Figure 14. Umicore recycling flow diagram
Figure 15. SWOT analysis for Pyrometallurgy Li-ion Battery Recycling
Figure 16. Schematic of direct recyling process
Figure 17. SWOT analysis for Direct Li-ion Battery Recycling
Figure 18. Schematic diagram of a Li-metal battery
Figure 19. Schematic diagram of Lithium-sulfur battery
Figure 20. Schematic illustration of all-solid-state lithium battery
Figure 21. Li-ion Battery Recycling Market Supply Chain
Figure 22. Global scrapped EV (BEV PHEV) forecast to 2040
Figure 23. Global Li-ion battery recycling market, 2018-2040 (chemistry)
Figure 24. Global Li-ion battery recycling market, 2018-2040 (ktonnes)
Figure 25. Global Li-ion battery recycling market, 2018-2040 (Billion USD)
Figure 26. Global Li-ion battery recycling market, by region, 2018-2040 (ktonnes)
Figure 27. Li-ion battery recycling market, in Europe, 2018-2040 (ktonnes)
Figure 28. Li-ion battery recycling market, in China, 2018-2040 (ktonnes)
Figure 29. Li-ion battery recycling market, in Rest of Asia-Pacific, 2018-2040 (ktonnes)
Figure 30. Li-ion battery recycling market, in North America, 2018-2040 (ktonnes)

Companies Mentioned (Partial List)

A selection of companies mentioned in this report includes, but is not limited to:

  • 24M
  • 4R Energy Corporation
  • ACE Green Recycling Inc.
  • Accurec Recycling GmbH
  • AE Elemental
  • Akkuser Oy
  • Allye Energy
  • Altilium
  • American Battery Technology Company (ABTC)
  • Anhua Taisen
  • Aqua Metals Inc.
  • Ascend Elements
  • Attero Recycling
  • BASF
  • Battery Pollution Technologies
  • Batrec Industrie AG
  • Battri
  • Batx Energies Private Limited
  • BMW
  • Botree Cycling
  • CATL
  • Cirba Solutions
  • Circu Li-ion
  • Circunomics
  • Cylib
  • Dowa Eco-System Co.
  • EcoBat
  • Econili Battery
  • EcoPro
  • Electra Battery Materials Corporation (Electra)
  • Emulsion Flow Technologies
  • Energy Source
  • Enim
  • Eramet
  • ExPost Technology
  • Farasis Energy
  • Fortum Battery Recycling
  • Ganfeng Lithium
  • Ganzhou Cyclewell Technology Co. Ltd
  • GEM Co. Ltd.
  • GLC RECYCLE PTE. LTD.
  • Glencore
  • Gotion
  • Green Li-ion
  • Green Mineral
  • GS Group
  • Guangdong Guanghua Sci-Tech
  • Huayou Cobalt
  • HydroVolt
  • InoBat
  • Inmetco
  • J-Cycle Inc.
  • Jiecheng New Energy
  • JX Nippon Metal Mining
  • Keyking Recycling
  • Korea Zinc
  • Kyoei Seiko
  • LG Chem Ltd.
  • Li Industries
  • Li-Cycle
  • Lithion Technologies
  • Lohum
  • Mecaware
  • Metastable Materials
  • Mitsubishi Materials
  • NEU Battery Materials
  • Nickelhütte Aue
  • Nth Cycle
  • OnTo Technology LLC
  • Orano
  • Posco HY Clean Metal
  • Princeton NuEnergy (PNE)
  • ProtectLiB
  • RecycLiCo Battery Materials
  • RecycleKaro
  • Redivium Australia
  • Redwood Materials
  • Renewable Metals
  • RT Advanced Materials
  • Ruicycle Environmental Protection Technology
  • Ruilong Technology
  • Saidemei Resources Recycling Research Institute
  • Sebitchem
  • Shunhua Lithium
  • SiTration
  • SK Innovation Co. Ltd.
  • Smartville Inc.
  • Solvay
  • Sumitomo
  • Summit Nanotech
  • SungEel HITech
  • Technology Minerals plc/ Recyclus
  • Tozero GmbH
  • Umicore
  • Volkswagen
  • Voltfang
  • Young Poong Corp.
  • Zero Carbon Technologies (ZERO)

Methodology

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