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North America Manufacturing Automation Market Size, Share & Trends Analysis Report by Component (Hardware, Software), Technology (PLC, Robotics), Deployment, End-use, Industry Vertical, Country, and Segment Forecasts, 2024-2030

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    Report

  • 213 Pages
  • May 2024
  • Region: North America
  • Grand View Research
  • ID: 5976497
The North America manufacturing automation market size is anticipated to reach USD 6.49 billion by 2030 and is projected to grow at a CAGR of 9.7% from 2024 to 2030. The market is undergoing substantial growth primarily owing to increasing adoption of automated technologies across businesses to optimize their operations, increase production capacity, and reduce manual labor. Moreover, the advantages associated with introducing automation at manufacturing plants, such as increased precision, reduced errors, and better workplace safety, are also positively influencing the regional market outlook.

The manufacturing industry in North America is showing a greater inclination to automation technology, with more companies seeking ways to increase efficiency and lowering costs, automation in factories, Industry 4.0, and other connected manufacturing solutions will witness increased adoption. For instance, the automotive industry uses robotic process automation (RPA) to enhance safety and productivity, working alongside humans to perform tasks in less time and with high quality control. This technology reduces human error in processes requiring precise manufacturing and automated documentation and is equipped with built-in safety features. Such developments are creating lucrative opportunities for the market growth.

The market growth is being further propelled by the emergence of innovative digital technologies, further proliferating the market growth such as Artificial Intelligence (AI), Machine Learning (ML), Internet of Things (IoT), 5G connectivity, immersive technologies, 3D printing, and cloud-based services, among others.Several market players are inclined to enhance their product portfolio by introducing new technologies to cater to the changing customer demands. For instance, in February 2023, Mitsubishi Electric Corporation updated their software iQ Works2 and RT Toolbox3. A new visual editor for SCADA and six-axis industrial robot programming is part of their latest update in the software. The upgrade also includes improved user-friendliness, which is expected to simplify the setup of automated applications.

North America Manufacturing Automation Market Report Highlights

  • Based on component, the hardware segment is expected to witness at a substantial CAGR over the forecast period. The increasing adoption of smart technologies to improve manufacturing efficiency, reduce downtime, and enhance product quality is driving the demand for hardware components
  • Based on technology, the PLC segment led the market with the largest revenue share of 69.3% in 2023, on account of increasing application of this technology in manufacturing units to control various operations and processes, including robotic devices and assembly lines
  • Based on deployment, the on-premises segment held the market with the significant revenue share of 53.2% in 2023, owing to higher consumer preference for this deployment mode as it offers manufacturers greater control over their automation systems and data
  • Based on end-use, the process manufacturing segment is estimated to register at a substantial CAGR over the forecast period, as automation technologies enable continuous process improvement in areas, which includes refining production processes, optimizing resource utilization, and minimizing waste
  • Based on industry vertical, the automotive segment is anticipated to grow at a considerable CAGR during the forecast period, due to high demand for automation systems in this sector to increase efficiency and reduce the cost of production downtime. Several automakers are deploying collaborative robots for various important applications, including spot and arc welding, assembling parts, painting, coating, etc.
  • Based on application, the assembly line automation segment led the market with the notable revenue share of 54.7% in 2023. Automation involves the use of advanced technologies and systems, which are extensively applied in assembly lines to enhance efficiency, precision, and overall productivity
  • Based on solution, the control systems segment is anticipated to grow at the fastest CAGR during the forecast period. Control Systems such as Distributed Control Systems (DCS) and Supervisory Control and Data Acquisition (SCADA) are used for automating and optimizing production processes. They allow businesses to achieve efficiency by controlling and monitoring various aspects of manufacturing operations
  • Based on enterprise size, the large enterprises segment find extensive usage of automation technologies to handle large-scale operations, ensuring consistent and rapid production without providing high-quality control
  • U.S. holds a significant share of the market in 2023, owing to increasing inclination for smart manufacturing coupled with the strong presence of various major manufacturing automation players in the country
  • In July 2023, ATS Corporation acquired Yazzoom BV, a Belgium-based company specializing in artificial intelligence (AI) and machine learning (ML) tools for industrial production. This acquisition is anticipated to contribute to the enhancement of the company's productivity and efficiency by leveraging advanced AI and ML technologies in industrial processes

Table of Contents

Chapter 1. Methodology and Scope
1.1. Market Segmentation & Scope
1.2. Market Definitions
1.3. Information Procurement
1.3.1. Information Analysis
1.3.2. Market Formulation & Data Visualization
1.3.3. Data Validation & Publishing
1.4. Research Scope and Assumptions
1.4.1. List to Data Sources
Chapter 2. Executive Summary
2.1. North America Manufacturing Automation Market Snapshot
2.2. North America Manufacturing Automation Market- Segment Snapshot (1/4)
2.3. North America Manufacturing Automation Market - Segment Snapshot (2/4)
2.4. North America Manufacturing Automation Market- Segment Snapshot (3/4)
2.5. North America Manufacturing Automation Market- Segment Snapshot (4/4)
2.6. North America Manufacturing Automation Market- Competitive Landscape Snapshot
Chapter 3. North America Manufacturing Automation Market - Industry Outlook
3.1. Market Lineage Outlook
3.2. Industry Value Chain Analysis
3.3. Market Dynamics
3.3.1. Market Driver Analysis
3.3.2. Market Restraint Analysis
3.3.3. Industry Challenges
3.3.4. Industry Opportunities
3.4. Industry Analysis Tools
3.4.1. Porter’s Analysis
3.4.2. Macroeconomic Analysis
3.5. North America Manufacturing Automation Market- Overview
3.5.1. Industry Evolution
3.5.2. Market Trends
3.5.3. Technology Trends
3.5.4. Industrial Automation and Use Cases
3.5.5. Regulatory Landscape
3.5.5.1. Regulations
3.5.5.2. Standards
3.6. North America Manufacturing Automation Market - COVID-19 Impact Analysis
Chapter 4. North America Manufacturing Automation Market: Component Analysis
4.1. Component Movement Analysis & Market Share, 2023 & 2030
4.2. North America Manufacturing Automation Market Estimates & Forecast, by Component (USD Million)
4.2.1. Hardware
4.2.2. Software
4.2.3. Services
4.2.3.1. Professional Services
4.2.3.2. Managed Services
Chapter 5. North America Manufacturing Automation Market: Technology Analysis
5.1. Technology Movement Analysis & Market Share, 2023 & 2030
5.2. North America Manufacturing Automation Market Estimates & Forecast, by Technology (USD Million)
5.2.1. PLC
5.2.2. Robotics
Chapter 6. North America Manufacturing Automation Market: Deployment Analysis
6.1. Deployment Movement Analysis & Market Share, 2023 & 2030
6.2. North America Manufacturing Automation Market Estimates & Forecast, by Deployment (USD Million)
6.2.1. On-Premises
6.2.2. Cloud-based
Chapter 7. North America Manufacturing Automation Market: End-use Analysis
7.1. End-use Movement Analysis & Market Share, 2023 & 2030
7.2. North America Manufacturing Automation Market Estimates & Forecast, by End-use (USD Million)
7.2.1. Discrete Manufacturing
7.2.2. Process Manufacturing
Chapter 8. North America Manufacturing Automation Market: Industry Vertical Analysis
8.1. Industry Vertical Movement Analysis & Market Share, 2023 & 2030
8.2. North America Manufacturing Automation Market Estimates & Forecast, by Industry Vertical (USD Million)
8.2.1. Automotive
8.2.2. Consumer Electronics
8.2.3. Healthcare
8.2.4. Transportation and Logistics
8.2.5. Others
Chapter 9. North America Manufacturing Automation Market: Application Analysis
9.1. Application Movement Analysis & Market Share, 2023 & 2030
9.2. North America Manufacturing Automation Market Estimates & Forecast, by Application (USD Million)
9.2.1. Assemble Line Automation
9.2.2. Material Handling Automation
9.2.3. Welding and Fabrication Automation
9.2.4. Packaging Automation
9.2.5. Others
Chapter 10. North America Manufacturing Automation Market: Solution Analysis
10.1. Solution Movement Analysis & Market Share, 2023 & 2030
10.2. North America Manufacturing Automation Market Estimates & Forecast, by Solution (USD Million)
10.2.1. Control Systems
10.2.2. Monitoring and Diagnostics
10.2.3. Robotics and Autonomous Systems
Chapter 11. North America Manufacturing Automation Market: Enterprise Size Analysis
11.1. Enterprise Size Movement Analysis & Market Share, 2023 & 2030
11.2. North America Manufacturing Automation Market Estimates & Forecast, by Enterprise Size (USD Million)
11.2.1. SMEs
11.2.2. Large Enterprises
Chapter 12. North America Manufacturing Automation Market: Regional Estimates & Trend Analysis
12.1. North America
12.1.1. North America Manufacturing Automation Market Estimates & Forecasts, 2018-2030 (USD Million)
12.1.2. U.S.
12.1.2.1. U.S. Manufacturing Automation Market Estimates & Forecasts, 2018-2030 (USD Million)
12.1.3. Canada
12.1.3.1. Canada Manufacturing Automation Market Estimates & Forecasts, 2018-2030 (USD Million)
Chapter 13. North America Manufacturing Automation Market - Competitive Landscape
13.1. Recent Developments & Impact Analysis, by Key Market Participants
13.2. Company Categorization
13.3. Participant’s Overview
13.4. Financial Performance
13.5. Product Benchmarking
13.6. Company Market Positioning
13.7. Company Heat Map Analysis
13.8. Strategy Mapping
13.8.1. Expansion/Divestiture
13.8.2. Mergers & Acquisitions
13.8.3. New Product Launches
13.8.4. Collaborations/Partnerships
13.9. Company Profiles
13.9.1. ABB Ltd.
13.9.1.1. Participant’s Overview
13.9.1.2. Financial Performance
13.9.1.3. Product Benchmarking
13.9.1.4. Recent Developments
13.9.2. Applied Manufacturing Technologies
13.9.2.1. Participant’s Overview
13.9.2.2. Financial Performance
13.9.2.3. Product Benchmarking
13.9.2.4. Recent Developments
13.9.3. ATS Corporation
13.9.3.1. Participant’s Overview
13.9.3.2. Financial Performance
13.9.3.3. Product Benchmarking
13.9.3.4. Recent Developments
13.9.4. Eclipse Automation Inc.
13.9.4.1. Participant’s Overview
13.9.4.2. Financial Performance
13.9.4.3. Product Benchmarking
13.9.4.4. Recent Developments
13.9.5. Epson Robots
13.9.5.1. Participant’s Overview
13.9.5.2. Financial Performance
13.9.5.3. Product Benchmarking
13.9.5.4. Recent Developments
13.9.6. Excelpro
13.9.6.1. Participant’s Overview
13.9.6.2. Financial Performance
13.9.6.3. Product Benchmarking
13.9.6.4. Recent Developments
13.9.7. FANUC (FANUC Corporation)
13.9.7.1. Participant’s Overview
13.9.7.2. Financial Performance
13.9.7.3. Product Benchmarking
13.9.7.4. Recent Developments
13.9.8. INTECH
13.9.8.1. Participant’s Overview
13.9.8.2. Financial Performance
13.9.8.3. Product Benchmarking
13.9.8.4. Recent Developments
13.9.9. KUKA AG
13.9.9.1. Participant’s Overview
13.9.9.2. Financial Performance
13.9.9.3. Product Benchmarking
13.9.9.4. Recent Developments
13.9.10. Mecademic
13.9.10.1. Participant’s Overview
13.9.10.2. Financial Performance
13.9.10.3. Product Benchmarking
13.9.10.4. Recent Developments
13.9.11. Mitsubishi Electric Corporation
13.9.11.1. Participant’s Overview
13.9.11.2. Financial Performance
13.9.11.3. Product Benchmarking
13.9.11.4. Recent Developments
13.9.12. Motoman (Yaskawa America, Inc.)
13.9.12.1. Participant’s Overview
13.9.12.2. Financial Performance
13.9.12.3. Product Benchmarking
13.9.12.4. Recent Developments
13.9.13. Reko Automation Inc.
13.9.13.1. Participant’s Overview
13.9.13.2. Financial Performance
13.9.13.3. Product Benchmarking
13.9.13.4. Recent Developments
13.9.14. Rockwell Automation Inc.
13.9.14.1. Participant’s Overview
13.9.14.2. Financial Performance
13.9.14.3. Product Benchmarking
13.9.14.4. Recent Developments
13.9.15. Schneider Electric
13.9.15.1. Participant’s Overview
13.9.15.2. Financial Performance
13.9.15.3. Product Benchmarking
13.9.15.4. Recent Developments
13.9.16. Teradyne, Inc.
13.9.16.1. Participant’s Overview
13.9.16.2. Financial Performance
13.9.16.3. Product Benchmarking
13.9.16.4. Recent Developments
List of Tables
Table 1 North America Manufacturing Automation Market- Key Market Driver Impact
Table 2 North America Manufacturing Automation Market- Key Market Restraint Impact
Table 3 North America Manufacturing Automation Market Revenue Estimates and Forecast, by Component, 2018-2030 (USD Million)
Table 4 North America Manufacturing Automation Market Revenue Estimates and Forecast, by Technology, 2018-2030 (USD Million)
Table 5 North America Manufacturing Automation Market Revenue Estimates and Forecast, by Deployment, 2018-2030 (USD Million)
Table 6 North America Manufacturing Automation Market Revenue Estimates and Forecast, by End-Use, 2018-2030 (USD Million)
Table 7 North America Manufacturing Automation Market Revenue Estimates and Forecast, by Industry Vertical, 2018-2030 (USD Million)
Table 8 North America Manufacturing Automation Market Revenue Estimates and Forecast, by Application, 2018-2030 (USD Million)
Table 9 North America Manufacturing Automation Market Revenue Estimates and Forecast, by Solution, 2018-2030 (USD Million)
Table 10 North America Manufacturing Automation Market Revenue Estimates and Forecast, by Enterprise Size, 2018-2030 (USD Million)
Table 11 Recent Developments & Impact Analysis, by Key Market Participants
Table 12 Company Heat Map Analysis
Table 13 Key Companies Undergoing Expansions/divestitures.
Table 14 Key Companies Undergoing Mergers & Acquisitions.
Table 15 Key Companies Launching New Products
Table 16 Key Companies Engaged in Partnerships/collaborations
List of Figures
Figure 1 North America Manufacturing Automation Market Segmentation (1/2)
Figure 2 North America Manufacturing Automation Market Segmentation (2/2)
Figure 3 Information Procurement
Figure 4 Data Analysis Models
Figure 5 Market Formulation and Validation
Figure 6 Data Validating & Publishing
Figure 7 Market Snapshot
Figure 8 Segment Snapshot (1/4)
Figure 9 Segment Snapshot (2/4)
Figure 10 Segment Snapshot (3/4)
Figure 11 Segment Snapshot (4/4)
Figure 12 Competitive Landscape Snapshot
Figure 13 North America Manufacturing Automation Market Value, 2023-2030 (USD Million)
Figure 14 North America Manufacturing Automation Market - Industry Value Chain Analysis
Figure 15 Market Dynamics
Figure 16 U.S Annual Installation of Industrial Robots (Thousand Units)
Figure 17 Common Barriers to the Adoption of Automation Across Industries in 2023
Figure 18 Global Average Weekly Cyberattack by Sector in 2023 Q2
Figure 19 North America Manufacturing Automation Market: PORTER’s Analysis
Figure 20 North America Manufacturing Automation Market: PESTEL Analysis
Figure 21 Industry Evolution Timeline
Figure 22 Annual Installation of Industrial Robots, by Region (Thousand Units) in 2022
Figure 23 Annual Installation of Industrial Robots Vs Collaborative Robots (Thousand Units) in 2022
Figure 24 New Hires to Vacancies Ratio in the Manufacturing Sector of Canada
Figure 25 Manufacturing Automation Technology Trends
Figure 26 Global AI Adoption Rate, 2022
Figure 27 Annual Installation of Industrial Robots, by Country (Thousand Units) in 2022
Figure 28 Major Benefits of Digital Twin Technology
Figure 29 an Overview of PLc and SCADA Functioning
Figure 30 North America Manufacturing Automation Market, by Component: Key Takeaways
Figure 31 North America Manufacturing Automation Market, by Component: Market Share, 2023 & 2030
Figure 32 Hardware Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 33 Software Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 34 Services Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 35 North America Manufacturing Automation Market, by Technology: Key Takeaways
Figure 36 North America Manufacturing Automation Market, by Technology: Market Share, 2023 & 2030
Figure 37 PLC Systems Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 38 Robotics Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 39 North America Manufacturing Automation Market, by Deployment: Key Takeaways
Figure 40 North America Manufacturing Automation Market, by Deployment: Market Share, 2023 & 2030
Figure 41 on-Premises Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 42 Cloud-based Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 43 North America Manufacturing Automation Market, by End-use: Key Takeaways
Figure 44 North America Manufacturing Automation Market, by End-use: Market Share, 2023 & 2030
Figure 45 Discrete Manufacturing Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 46 Process Manufacturing Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 47 North America Manufacturing Automation Market, by Industry Vertical: Key Takeaways
Figure 48 North America Manufacturing Automation Market, by Industry Vertical: Market Share, 2023 & 2030
Figure 49 Automotive Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 50 Consumer Electronics Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 51 Healthcare Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 52 Transportation and Logistics Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 53 Others Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 54 North America Manufacturing Automation Market, by Application: Key Takeaways
Figure 55 North America Manufacturing Automation Market, by Application: Market Share, 2023 & 2030
Figure 56 Assembly Line Automation Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 57 Material Handling Automation Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 58 Welding and Fabrication Automation Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 59 Packaging Automation Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 60 Others Application Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 61 North America Manufacturing Automation Market, by Solution: Key Takeaway
Figure 62 North America Manufacturing Automation Market, by Solution: Market Share, 2023 & 2030
Figure 63 Control Systems Solution Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 64 Monitoring and Diagnostics Solution Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 65 Robotics and Autonomous Systems Solution Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 66 North America Manufacturing Automation Market, by Enterprise Size: Key Takeaways
Figure 67 North America Manufacturing Automation Market, by Enterprise Size: Market Share, 2023 & 2030
Figure 68 Small and Medium Enterprises Size Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 69 Large Enterprise Size Market Estimates & Forecasts, 2018-2030 (USD Million)
Figure 70 North America Manufacturing Automation Market by Region, 2023 & 2030 Revenue (USD Million)
Figure 71 Regional Marketplace: Key Takeaways
Figure 72 North America Manufacturing Automation Market Estimates & Forecast, 2018-2030 (USD Million)
Figure 73 U.S Manufacturing Automation Market Estimates & Forecast, 2018-2030 (USD Million)
Figure 74 Canada Manufacturing Automation Market Estimates & Forecast, 2018-2030 (USD Million)
Figure 75 Mexico Manufacturing Automation Market Estimates & Forecast, 2018-2030 (USD Million)
Figure 76 Key Company Categorization
Figure 77 Company Market Positioning
Figure 78 Strategic Framework

Companies Mentioned

  • ABB Ltd.
  • Applied Manufacturing Technologies
  • ATS Corporation
  • Eclipse Automation Inc.
  • Epson Robots
  • Excelpro
  • FANUC (FANUC Corporation)
  • INTECH
  • KUKA AG
  • Mecademic
  • Mitsubishi Electric Corporation
  • Motoman (Yaskawa America, Inc.)
  • Reko Automation Inc.
  • Rockwell Automation Inc.
  • Schneider Electric
  • Teradyne, Inc.

Methodology

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Table Information