This handbook provides a framework for understanding how to characterize plastic manufacturing processes for use in troubleshooting problems. The 21 chapters are authored by well-known and experienced engineers who have specialized knowledge about the processes covered in this practical guide.
From the Preface:
“In every chapter, the process is described and the most common problems are discussed along with the root causes and potential technical solutions. Numerous case studies are provided that illustrate the troubleshooting process. Mark A. Spalding, The Dow Chemical Company
Table of Contents
Preface xvii
1. The Economics of Troubleshooting Polymer Processing Systems 1
2. Troubleshooting Philosophy 19
3. Statistical Tools for Trouble Shooting a Process 25
4. Single Screw Extrusion 45
5. Troubleshooting the Co-rotating Fully Intermeshing Twin-screw Compounding System 53
6. Troubleshooting for Injection Molding 65
7. Blown Film 85
8. Cast Film Troubleshooting 109
9. Oriented Films – Trouble Shooting and Characterization 129
10. Troubleshooting the Thermoforming Process 163
11. Proper Equipment Processing for Industrial/Technical Blow Molding 213
12. PET Stretch Blow Molding
13. Blow Molding – Problems and Solutions 275
14. Extrusion Coating Troubleshooting 293
15. Adhesive and Thermal Lamination 309
16. Troubleshooting for Retomolding 323
17. Plastics Calendering 355
18. Compression Molding 375
19. Transfer molding 389
20. Pultrusion Process Troubleshooting 399
21. Troubleshooting Static Problems in Plastics Processes 433
References 470
Recommended reading for further study 471
Index 473
