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Carbon Fiber Prepreg - Global Strategic Business Report

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    Report

  • 182 Pages
  • November 2024
  • Region: Global
  • Global Industry Analysts, Inc
  • ID: 5141009
The global market for Carbon Fiber Prepreg was estimated at US$12.6 Billion in 2023 and is projected to reach US$23.8 Billion by 2030, growing at a CAGR of 9.5% from 2023 to 2030. This comprehensive report provides an in-depth analysis of market trends, drivers, and forecasts, helping you make informed business decisions.

Global Carbon Fiber Prepreg Market - Key Trends and Drivers Summarized

Why Is Carbon Fiber Prepreg a Game Changer in High-Performance Industries?

Carbon fiber prepreg, a composite material consisting of carbon fibers pre-impregnated with a resin system, is revolutionizing industries that demand lightweight yet extremely strong materials. This advanced composite is used in a variety of sectors, including aerospace, automotive, wind energy, and sporting goods, thanks to its exceptional strength-to-weight ratio and superior structural integrity. In the aerospace industry, carbon fiber prepreg is highly valued for reducing the weight of aircraft components without compromising safety or performance, leading to greater fuel efficiency and reduced emissions. Similarly, the automotive sector is increasingly using carbon fiber prepreg in high-performance vehicles to enhance speed and fuel economy, while maintaining crashworthiness. In the renewable energy sector, carbon fiber prepreg is critical in the production of lighter and stronger wind turbine blades, improving efficiency and energy output. The ability of this material to combine lightweight properties with unparalleled strength and stiffness makes it a game-changer for industries seeking to improve performance, reduce weight, and lower environmental impact.

How Are Technological Advances Shaping the Carbon Fiber Prepreg Market?

Technological advancements are playing a pivotal role in the evolution and increased adoption of carbon fiber prepreg across industries. One key innovation is the development of faster curing resin systems, which significantly reduce the time it takes to manufacture carbon fiber components. This advancement has been particularly beneficial in the automotive and aerospace sectors, where manufacturers are under pressure to reduce production times while maintaining stringent quality standards. Additionally, advancements in automation technologies, such as automated fiber placement (AFP) and automated tape laying (ATL), have streamlined the process of applying carbon fiber prepreg to large structures like aircraft wings and wind turbine blades. These automation techniques have not only improved production efficiency but also enhanced the precision of composite layup, leading to stronger and more reliable final products. Another important development is the creation of out-of-autoclave (OOA) carbon fiber prepregs, which do not require the high-pressure autoclaves traditionally used in composite manufacturing. This innovation reduces both production costs and energy consumption, making carbon fiber prepreg more accessible for a broader range of applications, including smaller, cost-sensitive industries. Additionally, ongoing improvements in resin chemistries are leading to more durable and environmentally resistant prepregs, expanding their use in challenging environments like aerospace, marine, and renewable energy applications.

What Market Trends and Challenges Are Impacting Carbon Fiber Prepreg Adoption?

Several key trends are shaping the carbon fiber prepreg market, driven by the increasing demand for lightweight, high-strength materials and the growing focus on sustainability in manufacturing. A significant trend is the rise in demand for carbon fiber prepreg in the automotive industry, particularly in electric vehicles (EVs) and high-performance sports cars. As automakers work to improve the range and efficiency of EVs, reducing vehicle weight has become a critical focus, and carbon fiber prepreg is playing an essential role in this shift. Additionally, the aerospace sector continues to be a major driver of demand, with increasing use of carbon fiber prepreg in both commercial and defense aircraft to improve fuel efficiency and reduce overall operating costs. However, the carbon fiber prepreg market faces several challenges, particularly regarding high production costs and supply chain constraints. The cost of raw materials, including carbon fiber and advanced resin systems, remains high, making carbon fiber prepreg more expensive than alternative materials like metals and glass fiber composites. Moreover, the production process for carbon fiber prepreg, especially in autoclave systems, is energy-intensive and requires highly skilled labor, which adds to the overall cost. Another challenge is the limited recycling options for carbon fiber composites, which presents sustainability concerns as the demand for greener manufacturing practices continues to rise. Despite these challenges, the push for lightweight, durable materials, particularly in sectors like aerospace, automotive, and renewable energy, continues to drive growth in the carbon fiber prepreg market.

What Is Driving the Growth of the Carbon Fiber Prepreg Market?

The growth in the carbon fiber prepreg market is driven by several factors, including advancements in production technologies, rising demand for lightweight materials, and increasing use in high-performance industries. One of the key drivers is the growing need for fuel efficiency and reduced emissions in sectors like aerospace and automotive, where lightweight materials like carbon fiber prepreg are critical to achieving these goals. The aerospace industry, in particular, continues to see increased demand for carbon fiber prepreg due to its ability to significantly reduce aircraft weight, leading to improved fuel economy and lower carbon emissions. Similarly, in the automotive industry, the rise of electric vehicles (EVs) has created a strong demand for lightweight materials that can enhance battery performance and extend driving range. Technological advancements, such as the development of out-of-autoclave manufacturing processes, have also helped to lower production costs and broaden the applications of carbon fiber prepreg, making it accessible to more industries. In addition, increasing investments in renewable energy are driving the demand for carbon fiber prepreg in the production of larger, more efficient wind turbine blades. As renewable energy projects scale up, the need for materials that offer both strength and lightness has positioned carbon fiber prepreg as a critical component in achieving energy efficiency goals. Furthermore, the trend toward sustainability in manufacturing is pushing industries to adopt more advanced materials that not only improve performance but also reduce energy consumption during production. As industries continue to prioritize lightweight, durable, and high-performance materials, the carbon fiber prepreg market is expected to grow significantly in the coming years, driven by innovation and expanding applications across various sectors.

Key Insights:

  • Market Growth: Understand the significant growth trajectory of the Aerospace & Defense Application segment, which is expected to reach US$8.3 Billion by 2030 with a CAGR of a 10.0%. The Automotive Application segment is also set to grow at 9.7% CAGR over the analysis period.
  • Regional Analysis: Gain insights into the U.S. market, which was estimated at $3.3 Billion in 2023, and China, forecasted to grow at an impressive 12.6% CAGR to reach $5.4 Billion by 2030. Discover growth trends in other key regions, including Japan, Canada, Germany, and the Asia-Pacific.

Why You Should Buy This Report:

  • Detailed Market Analysis: Access a thorough analysis of the Global Carbon Fiber Prepreg Market, covering all major geographic regions and market segments.
  • Competitive Insights: Get an overview of the competitive landscape, including the market presence of major players across different geographies.
  • Future Trends and Drivers: Understand the key trends and drivers shaping the future of the Global Carbon Fiber Prepreg Market.
  • Actionable Insights: Benefit from actionable insights that can help you identify new revenue opportunities and make strategic business decisions.

Key Questions Answered:

  • How is the Global Carbon Fiber Prepreg Market expected to evolve by 2030?
  • What are the main drivers and restraints affecting the market?
  • Which market segments will grow the most over the forecast period?
  • How will market shares for different regions and segments change by 2030?
  • Who are the leading players in the market, and what are their prospects?

Report Features:

  • Comprehensive Market Data: Independent analysis of annual sales and market forecasts in US$ Million from 2023 to 2030.
  • In-Depth Regional Analysis: Detailed insights into key markets, including the U.S., China, Japan, Canada, Europe, Asia-Pacific, Latin America, Middle East, and Africa.
  • Company Profiles: Coverage of major players such as ACP Composites, Inc., Axiom Materials, Inc., Barrday Corporation, and more.
  • Complimentary Updates: Receive free report updates for one year to keep you informed of the latest market developments.

Select Competitors (Total 17 Featured):

  • ACP Composites, Inc.
  • Axiom Materials, Inc.
  • Barrday Corporation
  • Composite Resources Inc.
  • Cytec Industries, Inc.
  • Gurit Holding AG
  • Hexcel Corporation
  • Isola Group
  • Lingol Corporation
  • Mitsubishi Rayon Co., Ltd.
  • NACCO Aerospace
  • Park Electrochemical Corporation
  • Renegade Materials Corporation
  • Royal Ten Cate NV
  • SGL Group - The Carbon Company
  • Teijin Ltd.
  • Toray Industries, Inc.
  • Ventec Electronics Co. Ltd.
  • Yokohama Aerospace America, Inc.
  • Zyvex Technologies

Table of Contents

I. METHODOLOGYII. EXECUTIVE SUMMARY
1. MARKET OVERVIEW
  • Influencer Market Insights
  • World Market Trajectories
  • Carbon Fiber Prepreg - Global Key Competitors Percentage Market Share in 2024 (E)
  • Competitive Market Presence - Strong/Active/Niche/Trivial for Players Worldwide in 2024 (E)
2. FOCUS ON SELECT PLAYERS
3. MARKET TRENDS & DRIVERS
  • Rising Demand for Lightweight Materials Throws the Spotlight on Carbon Fiber Prepreg in Aerospace and Automotive
  • Advancements in Resin Technology Propel Growth in Carbon Fiber Prepreg Performance
  • Increasing Use of Carbon Fiber Prepreg in Electric Vehicles Expands Addressable Market Opportunity
  • Growing Adoption of Renewable Energy Technologies Spurs Demand for Carbon Fiber Prepreg in Wind Turbines
  • Expanding Use of Out-of-Autoclave Prepreg Systems Drives Market Adoption in Aerospace
  • Rising Demand for High-Performance Sports Equipment Propels Growth in Carbon Fiber Prepreg Usage
  • Need for Stronger, Lightweight Aircraft Components Expands Market Opportunities for Carbon Fiber Prepreg
  • Increasing Focus on Electric Vehicle Weight Reduction Spurs Use of Carbon Fiber Prepreg in Battery Housings
4. GLOBAL MARKET PERSPECTIVE
  • Table 1: World Carbon Fiber Prepreg Market Analysis of Annual Sales in US$ Million for Years 2014 through 2030
  • Table 2: World Recent Past, Current & Future Analysis for Carbon Fiber Prepreg by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 3: World Historic Review for Carbon Fiber Prepreg by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 4: World 16-Year Perspective for Carbon Fiber Prepreg by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets for Years 2014, 2024 & 2030
  • Table 5: World Recent Past, Current & Future Analysis for Aerospace & Defense by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 6: World Historic Review for Aerospace & Defense by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 7: World 16-Year Perspective for Aerospace & Defense by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 8: World Recent Past, Current & Future Analysis for Automotive by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 9: World Historic Review for Automotive by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 10: World 16-Year Perspective for Automotive by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 11: World Recent Past, Current & Future Analysis for Wind by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 12: World Historic Review for Wind by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 13: World 16-Year Perspective for Wind by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 14: World Recent Past, Current & Future Analysis for Sports & Leisure by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 15: World Historic Review for Sports & Leisure by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 16: World 16-Year Perspective for Sports & Leisure by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 17: World Recent Past, Current & Future Analysis for Other Applications by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 18: World Historic Review for Other Applications by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 19: World 16-Year Perspective for Other Applications by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 20: World Recent Past, Current & Future Analysis for Epoxy Resin by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 21: World Historic Review for Epoxy Resin by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 22: World 16-Year Perspective for Epoxy Resin by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 23: World Recent Past, Current & Future Analysis for Thermoplastic by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 24: World Historic Review for Thermoplastic by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 25: World 16-Year Perspective for Thermoplastic by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 26: World Recent Past, Current & Future Analysis for Bismaleimide by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 27: World Historic Review for Bismaleimide by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 28: World 16-Year Perspective for Bismaleimide by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 29: World Recent Past, Current & Future Analysis for Phenolic by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 30: World Historic Review for Phenolic by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 31: World 16-Year Perspective for Phenolic by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 32: World Recent Past, Current & Future Analysis for Other Resin Types by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 33: World Historic Review for Other Resin Types by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 34: World 16-Year Perspective for Other Resin Types by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
III. MARKET ANALYSIS
UNITED STATES
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in the United States for 2024 (E)
CANADA
JAPAN
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Japan for 2024 (E)
CHINA
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in China for 2024 (E)
EUROPE
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Europe for 2024 (E)
FRANCE
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in France for 2024 (E)
GERMANY
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Germany for 2024 (E)
ITALY
UNITED KINGDOM
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in the United Kingdom for 2024 (E)
SPAINRUSSIAREST OF EUROPE
ASIA-PACIFIC
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Asia-Pacific for 2024 (E)
AUSTRALIA
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Australia for 2024 (E)
INDIA
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in India for 2024 (E)
SOUTH KOREAREST OF ASIA-PACIFIC
LATIN AMERICA
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Latin America for 2024 (E)
ARGENTINABRAZILMEXICOREST OF LATIN AMERICA
MIDDLE EAST
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Middle East for 2024 (E)
IRANISRAELSAUDI ARABIAUNITED ARAB EMIRATESREST OF MIDDLE EAST
AFRICA
  • Carbon Fiber Prepreg Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Africa for 2024 (E)
IV. COMPETITION

Companies Mentioned

  • ACP Composites, Inc.
  • Axiom Materials, Inc.
  • Barrday Corporation
  • Composite Resources Inc.
  • Cytec Industries, Inc.
  • Gurit Holding AG
  • Hexcel Corporation
  • Isola Group
  • Lingol Corporation
  • Mitsubishi Rayon Co., Ltd.
  • NACCO Aerospace
  • Park Electrochemical Corporation
  • Renegade Materials Corporation
  • Royal Ten Cate NV
  • SGL Group - The Carbon Company
  • Teijin Ltd.
  • Toray Industries, Inc.
  • Ventec Electronics Co. Ltd.
  • Yokohama Aerospace America, Inc.
  • Zyvex Technologies

Table Information