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Process Automation & Instrumentation - Global Strategic Business Report

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    Report

  • 92 Pages
  • December 2024
  • Region: Global
  • Global Industry Analysts, Inc
  • ID: 5304209
The global market for Process Automation & Instrumentation was estimated at US$73.8 Billion in 2023 and is projected to reach US$113.1 Billion by 2030, growing at a CAGR of 6.3% from 2023 to 2030. This comprehensive report provides an in-depth analysis of market trends, drivers, and forecasts, helping you make informed business decisions.

Global Process Automation & Instrumentation Market - Key Trends & Drivers Summarized

What Role Does Process Automation Play in Modern Industrial Operations?

Process automation has transformed industrial operations by allowing companies to increase efficiency, reduce operational costs, and maintain consistent quality across various production processes. In industries such as manufacturing, oil & gas, pharmaceuticals, and food & beverage, automation systems streamline tasks that were once manual, enhancing production rates and ensuring higher accuracy.

The adoption of automation technologies like programmable logic controllers (PLCs), distributed control systems (DCS), and supervisory control and data acquisition (SCADA) systems has enabled companies to remotely monitor and control production processes in real-time. By implementing automation, industries benefit from lower labor costs, fewer errors, and optimized resource allocation, as machines handle repetitive tasks with high precision. Furthermore, automation is pivotal in improving safety in hazardous environments, as machines replace humans in potentially dangerous tasks, reducing workplace injuries and liability risks.

The rise of the Industrial Internet of Things (IIoT) has further revolutionized process automation by connecting devices and systems across networks, enabling data collection and analysis from diverse points in production. With the IIoT, companies gain deeper insights into production metrics, equipment health, and operational efficiency, which supports predictive maintenance and reduces downtime. This connectivity also enables interoperability between devices, allowing seamless data flow and integration across different systems and platforms. Process automation thus provides the infrastructure to meet rising consumer demands for high-quality, customized products at a faster pace. The flexibility offered by automation allows manufacturers to adapt quickly to market shifts, making it a critical component in maintaining competitiveness in today's global economy.

How Is Technology Shaping the Future of Process Instrumentation?

Advanced instrumentation technology is at the heart of process automation, providing precise measurements and control across a range of applications. Sensors, transmitters, and actuators are the backbone of instrumentation systems, capturing critical data points such as pressure, temperature, flow rate, and level within industrial processes. As technology evolves, smart instrumentation devices equipped with digital communication protocols like HART, PROFIBUS, and Foundation Fieldbus have emerged, allowing for real-time data transfer and advanced diagnostics.

These smart instruments reduce manual intervention and maintenance costs by detecting anomalies and providing self-diagnostic capabilities, alerting operators to potential issues before they escalate into major problems. Additionally, they enhance productivity by offering detailed, accurate measurements that allow for tighter control over processes, ensuring consistent product quality and minimizing resource wastage.

Recent advancements in wireless technology have also impacted the instrumentation market, allowing sensors and transmitters to communicate without physical connections. This flexibility is crucial for industries where equipment is dispersed over large geographical areas, such as oil & gas or mining, as it allows for easy monitoring of remote assets. The introduction of edge computing and machine learning has further enhanced instrumentation capabilities by enabling real-time analytics at the device level. These technologies facilitate faster decision-making, as data can be processed and acted upon locally rather than relying solely on centralized systems. As industries prioritize digital transformation, advanced instrumentation will continue to play an essential role, providing the accurate data and control necessary to support increasingly automated and intelligent industrial ecosystems.

Why Are Companies Adopting Process Automation & Instrumentation Solutions?

The adoption of process automation and instrumentation is driven by the need for operational efficiency, cost reduction, and improved decision-making. In a highly competitive market, industries are under pressure to optimize every aspect of their operations to maintain profitability and meet stringent quality standards. Automation technologies offer a solution by increasing production speed, reducing waste, and enhancing product consistency.

For example, in the chemical and pharmaceutical industries, where precise measurements and control are essential, automated instrumentation systems ensure that variables like temperature and pressure stay within set limits, reducing the risk of costly production errors. Similarly, automation enhances flexibility in production lines, enabling manufacturers to switch between products quickly and respond to shifts in consumer demand without substantial downtime.

Companies are also adopting automation solutions to meet regulatory compliance and environmental standards, particularly in energy-intensive industries. With stricter regulations on emissions and waste, process automation helps companies monitor and control resource usage, reducing their environmental impact and ensuring compliance with governmental standards. Additionally, automation is increasingly recognized for its role in supporting sustainability initiatives by minimizing energy use and reducing material waste.

By implementing these systems, companies can achieve long-term cost savings and position themselves as environmentally responsible organizations. Furthermore, the ability to monitor and manage production from a centralized control room or even remotely appeals to industries with complex, multi-site operations, as it allows for better coordination, faster problem resolution, and consistent quality across all production sites.

What Factors Drive Growth in the Process Automation & Instrumentation Market?

The growth in the process automation and instrumentation market is driven by a combination of technological innovation, regulatory pressures, and the demand for higher operational efficiency. Rapid advancements in digital technologies, including IIoT, artificial intelligence, and big data analytics, enable companies to collect and analyze vast amounts of data from their operations, optimizing processes and supporting predictive maintenance. The implementation of digital twins - virtual models of physical assets or systems - also contributes to growth, as these models allow companies to simulate and optimize processes, reducing costs and downtime. With IIoT-driven automation, companies can identify issues before they impact production, thus enhancing operational reliability and reducing the overall cost of maintenance and repairs.

Environmental and regulatory factors are also pivotal growth drivers. Many industries face strict regulations around emissions, waste, and resource use, prompting them to adopt automated systems that provide the necessary data to ensure compliance. Automation and instrumentation allow for real-time monitoring and control of variables that impact environmental performance, helping companies avoid costly penalties and build a more sustainable operation. Additionally, the market is fueled by the rising demand for customized and high-quality products, which requires flexibility and precision that traditional manufacturing methods struggle to provide.

Automated systems offer the adaptability needed to meet these demands, supporting mass customization and rapid production changes. The convergence of these factors highlights a robust growth trajectory for the process automation and instrumentation market, as industries across sectors continue to adopt intelligent solutions to enhance productivity, comply with regulations, and meet evolving consumer expectations.

Scope of the Study

The report analyzes the Process Automation & Instrumentation market, presented in terms of market value (US$ Million). The analysis covers the key segments and geographic regions outlined below.

Segments

Instrument (Field Instruments, Process Analyzers); Industry (Oil & Gas, Food & Beverages, Pharmaceuticals, Chemicals, Pulp & Paper, Water & Wastewater Treatment, Other Industries)

Geographic Regions/Countries

World; United States; Canada; Japan; China; Europe (France; Germany; Italy; United Kingdom; Spain; Russia; and Rest of Europe); Asia-Pacific (Australia; India; South Korea; and Rest of Asia-Pacific); Latin America (Argentina; Brazil; Mexico; and Rest of Latin America); Middle East (Iran; Israel; Saudi Arabia; United Arab Emirates; and Rest of Middle East); and Africa.

Key Insights:

  • Market Growth: Understand the significant growth trajectory of the Field Instruments segment, which is expected to reach US$66.3 Billion by 2030 with a CAGR of a 5.8%. The Process Analyzers segment is also set to grow at 7.0% CAGR over the analysis period.
  • Regional Analysis: Gain insights into the U.S. market, estimated at $19.3 Billion in 2023, and China, forecasted to grow at an impressive 9.5% CAGR to reach $26.4 Billion by 2030. Discover growth trends in other key regions, including Japan, Canada, Germany, and the Asia-Pacific.

Why You Should Buy This Report:

  • Detailed Market Analysis: Access a thorough analysis of the Global Process Automation & Instrumentation Market, covering all major geographic regions and market segments.
  • Competitive Insights: Get an overview of the competitive landscape, including the market presence of major players across different geographies.
  • Future Trends and Drivers: Understand the key trends and drivers shaping the future of the Global Process Automation & Instrumentation Market.
  • Actionable Insights: Benefit from actionable insights that can help you identify new revenue opportunities and make strategic business decisions.

Key Questions Answered:

  • How is the Global Process Automation & Instrumentation Market expected to evolve by 2030?
  • What are the main drivers and restraints affecting the market?
  • Which market segments will grow the most over the forecast period?
  • How will market shares for different regions and segments change by 2030?
  • Who are the leading players in the market, and what are their prospects?

Report Features:

  • Comprehensive Market Data: Independent analysis of annual sales and market forecasts in US$ Million from 2023 to 2030.
  • In-Depth Regional Analysis: Detailed insights into key markets, including the U.S., China, Japan, Canada, Europe, Asia-Pacific, Latin America, Middle East, and Africa.
  • Company Profiles: Coverage of major players in the Global Process Automation & Instrumentation Market such as Abb Ltd, Ametek, Azbil, Burkert, Delta Electronics and more.
  • Complimentary Updates: Receive free report updates for one year to keep you informed of the latest market developments.

Some of the 36 companies featured in this Global Process Automation & Instrumentation Market report include:

  • Abb Ltd
  • Ametek
  • Azbil
  • Burkert
  • Delta Electronics
  • Emerson
  • Endress+Hauser
  • Fuji Electric
  • General Electric
  • Hach
  • Hima
  • Hitachi
  • Hollysys
  • Honeywell
  • Krohne
  • Mitsubishi Electric
  • Omron
  • Rockwell Automation
  • Schneider Electric
  • Shimadzu
  • Siemens
  • Thermo Fisher Scientific
  • Wika
  • Xylem
  • Yokogawa

Table of Contents

I. METHODOLOGYII. EXECUTIVE SUMMARY
1. MARKET OVERVIEW
  • Influencer Market Insights
  • World Market Trajectories
  • Global Economic Update
  • Process Automation & Instrumentation - Global Key Competitors Percentage Market Share in 2024 (E)
  • Competitive Market Presence - Strong/Active/Niche/Trivial for Players Worldwide in 2024 (E)
2. FOCUS ON SELECT PLAYERS
3. MARKET TRENDS & DRIVERS
  • Rising Demand for Operational Efficiency and Cost Reduction Drives Adoption of Process Automation in Manufacturing
  • Growth in Digital Transformation Initiatives Expands Market for Smart Process Automation and Instrumentation Solutions
  • Increased Focus on Real-Time Monitoring and Data-Driven Decision-Making Spurs Demand for Advanced Instrumentation
  • High Demand for Predictive Maintenance Solutions Supports Adoption of Automation in Industrial Environments
  • Expansion of Industrial IoT (IIoT) Technology Strengthens Market for Connected Automation and Instrumentation Systems
  • Increasing Adoption of Energy-Efficient Solutions in Industrial Processes Drives Demand for Automated Controls
  • Rising Regulatory Pressure for Environmental Compliance Propels Use of Automation in Emissions Monitoring
  • Advances in Wireless Communication Technologies Enable Remote Monitoring and Control, Supporting Market Growth
  • High Demand for Precision and Consistency in Pharmaceutical Manufacturing Spurs Adoption of Process Automation
  • Expansion of Oil & Gas Sector Drives Demand for Advanced Process Control and Automation to Optimize Production
  • Growing Need for Workplace Safety in Hazardous Environments Supports Adoption of Automated Safety Instrumentation
  • Increased Use of AI and Machine Learning for Process Optimization Drives Adoption of Smart Automation Systems
4. GLOBAL MARKET PERSPECTIVE
  • Table 1: World Recent Past, Current & Future Analysis for Process Automation & Instrumentation by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 2: World Historic Review for Process Automation & Instrumentation by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 3: World 16-Year Perspective for Process Automation & Instrumentation by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets for Years 2014, 2024 & 2030
  • Table 4: World Process Automation & Instrumentation Market Analysis of Annual Sales in US$ Million for Years 2014 through 2030
  • Table 5: World Recent Past, Current & Future Analysis for Field Instruments by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 6: World Historic Review for Field Instruments by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 7: World 16-Year Perspective for Field Instruments by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 8: World Recent Past, Current & Future Analysis for Process Analyzers by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 9: World Historic Review for Process Analyzers by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 10: World 16-Year Perspective for Process Analyzers by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 11: World Recent Past, Current & Future Analysis for Oil & Gas by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 12: World Historic Review for Oil & Gas by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 13: World 16-Year Perspective for Oil & Gas by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 14: World Recent Past, Current & Future Analysis for Food & Beverages by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 15: World Historic Review for Food & Beverages by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 16: World 16-Year Perspective for Food & Beverages by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 17: World Recent Past, Current & Future Analysis for Pharmaceuticals by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 18: World Historic Review for Pharmaceuticals by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 19: World 16-Year Perspective for Pharmaceuticals by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 20: World Recent Past, Current & Future Analysis for Chemicals by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 21: World Historic Review for Chemicals by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 22: World 16-Year Perspective for Chemicals by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 23: World Recent Past, Current & Future Analysis for Pulp & Paper by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 24: World Historic Review for Pulp & Paper by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 25: World 16-Year Perspective for Pulp & Paper by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 26: World Recent Past, Current & Future Analysis for Water & Wastewater Treatment by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 27: World Historic Review for Water & Wastewater Treatment by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 28: World 16-Year Perspective for Water & Wastewater Treatment by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
  • Table 29: World Recent Past, Current & Future Analysis for Other Industries by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2023 through 2030 and % CAGR
  • Table 30: World Historic Review for Other Industries by Geographic Region - USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa Markets - Independent Analysis of Annual Sales in US$ Million for Years 2014 through 2022 and % CAGR
  • Table 31: World 16-Year Perspective for Other Industries by Geographic Region - Percentage Breakdown of Value Sales for USA, Canada, Japan, China, Europe, Asia-Pacific, Latin America, Middle East and Africa for Years 2014, 2024 & 2030
III. MARKET ANALYSIS
UNITED STATES
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in the United States for 2024 (E)
CANADA
JAPAN
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Japan for 2024 (E)
CHINA
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in China for 2024 (E)
EUROPE
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Europe for 2024 (E)
FRANCE
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in France for 2024 (E)
GERMANY
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Germany for 2024 (E)
ITALY
UNITED KINGDOM
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in the United Kingdom for 2024 (E)
SPAINRUSSIAREST OF EUROPE
ASIA-PACIFIC
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Asia-Pacific for 2024 (E)
AUSTRALIA
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Australia for 2024 (E)
INDIA
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in India for 2024 (E)
SOUTH KOREAREST OF ASIA-PACIFIC
LATIN AMERICA
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Latin America for 2024 (E)
ARGENTINABRAZILMEXICOREST OF LATIN AMERICA
MIDDLE EAST
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Middle East for 2024 (E)
IRANISRAELSAUDI ARABIAUNITED ARAB EMIRATESREST OF MIDDLE EAST
AFRICA
  • Process Automation & Instrumentation Market Presence - Strong/Active/Niche/Trivial - Key Competitors in Africa for 2024 (E)
IV. COMPETITION

Companies Mentioned

  • Abb Ltd
  • Ametek
  • Azbil
  • Burkert
  • Delta Electronics
  • Emerson
  • Endress+Hauser
  • Fuji Electric
  • General Electric
  • Hach
  • Hima
  • Hitachi
  • Hollysys
  • Honeywell
  • Krohne
  • Mitsubishi Electric
  • Omron
  • Rockwell Automation
  • Schneider Electric
  • Shimadzu
  • Siemens
  • Thermo Fisher Scientific
  • Wika
  • Xylem
  • Yokogawa

Table Information