The advent of Industry 4.0 has opened a data-rich avenue of predicting and controlling premature degradation of industrial materials. For any industrial construction or manufacturing projects, performing analysis on the structural integrity of materials is crucial for their sustainability.
Corrosion Science: Modern Trends and Applications gives scholars a snapshot of recent contributions and development in the field of material corrosion.The book presents 12 chapters that cover topics such as corrosion testing methods, anti-corrosive coating mechanisms, corrosion in different types of products (electronics, polymers), industrial systems (power plants, concrete constructions and hydraulic systems) and corrosion as a result of environmental characteristics (such as marine surroundings).
The breadth of topics covered coupled with the reader-friendly presentation of the book make it highly beneficial for students, research scholars, faculty members and R&D specialists working in the area of corrosion science, material science, solid-state science, chemical engineering, and nanotechnology. Readers will be equipped with the knowledge to understand and plan industrial processes that involve measuring the reliability and integrity of material structures which are impacted by corrosive factors.
Corrosion Science: Modern Trends and Applications gives scholars a snapshot of recent contributions and development in the field of material corrosion.The book presents 12 chapters that cover topics such as corrosion testing methods, anti-corrosive coating mechanisms, corrosion in different types of products (electronics, polymers), industrial systems (power plants, concrete constructions and hydraulic systems) and corrosion as a result of environmental characteristics (such as marine surroundings).
The breadth of topics covered coupled with the reader-friendly presentation of the book make it highly beneficial for students, research scholars, faculty members and R&D specialists working in the area of corrosion science, material science, solid-state science, chemical engineering, and nanotechnology. Readers will be equipped with the knowledge to understand and plan industrial processes that involve measuring the reliability and integrity of material structures which are impacted by corrosive factors.
Table of Contents
Chapter 1 Testing the Types of Corrosion1. Introduction
2. Salt-Spray (Fog) Test
3. Modified Salt Fog Tests
3.1. Acetic Acid Salt Spray (Fog) Test
3.2. Cyclic Acidified Salt Fog Test
3.3. Acidified Synthetic Sea Water (Fog) Test
3.4. Salt/So2 Spray (Fog) Test
3.5. Dilute Electrolyte Cyclic Fog/Dry Test
4. Cyclic Salt Fog/Uv Exposure
5. Cass Test
5.1. Corrodkote Test
5.2. Filiform Test
5.3. High Humidity Tests
5.4. Corrosive Gas Tests
6. Astm G 87
6.1. Mixed Flowing Gas
7. Cyclic Corrosion Tests
8. Electrochemical Techniques for Corrosion Testing
8.1. Linear Polarization Method-Evaluation of Corrosion Rates
8.2. Potentiodynamic Polarization Measurements
8.3. Electrochemical Impedance Spectroscopy (Eis)
8.4. Application of Electrochemical Impedance to Corrosion Studies
8.5. Advantages and Limitations of Eis
9. Recent Corrosion Research
- Conclusion
- Consent for Publication
- Conflict of Interest
- Acknowledgements
- References
Chapter 2 Anti-Corrosion Coating Mechanisms
1. Introduction
2. Different Coating Mechanisms
2.1. Barrier Coatings
2.2. Sacrificial Coatings
2.3. Inhibitive Coatings
2.4. Inorganic Coatings
2.5. Passivation: Anti-Corrosion Coating
3. Anti-Corrosion Coatings
3.1. Polymeric Materials
3.2. Metallic Coatings
3.2.1. Electroplated Coatings
D. Chandra Sekhar, N. Suresh Kumar, K. Chandra Babu Naidu, B. Venkata Shiva Reddy And
T. Anil Babu
D. Chandra Sekhar, N. Suresh Kumar, K. Chandra Babu Naidu, B. Venkata Shiva Reddy And
T. Anil Babu
3.2.2. Electroless Metal Coatings
3.2.3. Hot-Dip Coating
3.2.4. Thermal Spraying
3.2.5. Cladding
4.2.6. Vapor Deposited Coatings
3.2.7. Ion Implantation and Laser Processing
3.3. The Organic Coating System
3.4. Pigments
3.5. Solvents, Additives and Fillers
4. Applications
4.1. Smart Coatings
4.2. Recent Advances in Protective Coatings
- Conclusion
- Consent for Publication
- Conflict of Interest
- Acknowledgements
- References
Chapter 3 Corrosion in Electronics
1. Introduction
2. Factors Influencing Climatic Reliability
2.1. Humidity
2.2. Water Absorption by the Pcba
2.3. Water Adsorption by the Hygroscopic Contaminants on the Pcba
2.4. User Environment Related Contamination
3. Humidity and Contamination Related Failures
3.1. Leakage Current
3.2. Electrochemical Migration
3.3. Formation of Anode Filament
4. Types of Corrosion
4.1. Electrolytic Corrosion
4.2. Galvanic Corrosion Mechanism
4.3. Creep Corrosion
5. Protection of Electronic Corrosion
5.1. Protecting Against Corrosive Failures
5.2. Material Compatibility
5.3. Printed Circuit Board Polish
5.4. Conformal Coatings
6. Types of Conformal Coatings
6.1. Acrylic Coating
6.2. Epoxy Coatings
6.3. Urethane Type
6.4. Ultraviolet Light Curable Coatings
6.5. Silicone Type Coatings
7. Coating Techniques
- Conclusion
- Consent for Publication
- Conflict of Interest
- Acknowledgements
M. Ajay Kumar and T. Anil Babu
- References
Chapter 4 Corrosion of Polymer Materials
1. Introduction
2. Chemical Reaction
3. Causes of Corrosion
3.1. Moisture
3.2. Water Absorption
3.3. Water Adsorption by the Hygroscopic Contaminants
4. Types of Corrosion
4.1. General Corrosion
4.2. Galvanic Corrosion
4.3. Pitting Corrosion
4.4. Dealloying
4.5. Erosion Corrosion
4.6. Fretting
5. Corrosion Protection-Conducting Polymers
5.1. Poly-Aniline- Magnetic Nanoparticles Coatings
5.2. Poly-Aniline-Carbon Based Materials
- Conclusion
- Consent for Publication
- Conflict of Interest
- Acknowledgements
- References
Chapter 5 Corrosion and Corrosion Protection in Drinking Water
- Systems
2. Effect of Ph on the Corrosion of Dwds
3. Alkalinity and Langelier Saturation Index (Lsi)
4. Buffer Intensity
5. Total Dissolved Inorganic Carbon and Organic Carbon
6. Dissolved Oxygen (Do)
7. Hardness of Water
8. Larson Index (Li)
9. Phosphate and Silicate-Based Inhibitor Effects
10. Lead and Copper Rule (Lcr)
11. Presence of Cadmium and Zinc
12. Temperature Effect
13. Microbiological Activities
14. Protection of Dwds
14.1. Effect of Chloramination
14.2. Toxicity of Iron-Based Deposits
14.3. Galvanic Corrosion Between Stainless-Steel and Lead
14.4. Protection from Galvanic Corrosion Between Steel and Lead
14.5. The Effect of Stagnation Time and Temperature of Water in Leaching of Copper And
- Zinc in Dwds
U. Naresh, N. Suresh Kumar, K. Chandra Babu Naidu, B. Venkata Shiva Reddy,
A. Manohar and T. Anil Babu
T. Vidya Sagar, N. Suresh Kumar, K. Chandra Babu Naidu, B. Venkata Shiva Reddy,
D. Baba Basha and T. Anil Babu
14.7. Corrosion Protection of Steel
14.8. Copper Pitting in Dwds and Protection
14.9. Protection of Al Based Pipes from Corrosion
14.10. Protection of Magnesium Based Alloys from Corrosion
- Conclusion
- Consent for Publication
- Conflict of Interest
- Acknowledgements
- References
Chapter 6 Corrosion in Reinforcement Cement Concrete
1. Introduction
2. Discussion
2.1. Impact of Bacteria on the Reinforcement Concrete
2.2. The Impact of Heat and Temperature on the Mechanical Properties of Steel
2.3. Impact of Temperature on the Corrosion of Steel
- Conclusion
- Consent for Publication
- Conflict of Interest
- Acknowledgements
- References
Chapter 7 Environmental Cracking of High-Strength Aluminum
- Alloys
2. Discussion
2.1. The Role and Mitigation of Corrosion
2.2. The Role of Fatigue in Cracking of Aluminum Alloy
2.3. Impact of Temperature on Aluminum Alloy
- Conclusion
- Consent for Publication
- Conflict of Interest
- Acknowledgements
- References
Chapter 8 Corrosion of Nuclear Waste Systems
1. Introduction
2. Potential Corrosion Issues in Nuclear Waste Packages
2.1. Description of Typical Waste Packages
2.2. Vitrified High-Level Waste
2.3. Cemented Radioactive Waste
2.4. Corrosion Issues in Canister Material of Carbon Steel and Cast Iron
2.5. Substances for Radioactive Waste Disposals
2.6. Nuclear Waste Forms of the Glasses
2.7. Borosilicate Glass Waste Form
2.8. Phosphate Glass Waste Form
B. Venkata Shiva Reddy, N. Suresh Kumar, K. Chandra Babu Naidu, D. Baba Basha,
M. Balaraju and T. Anil Babu
B. Venkata Shiva Reddy, N. Suresh Kumar, K. Chandra Babu Naidu, M. Balaraju
- And T. Anil Babu
T. Anil Babu
2.9. Waste Form of Rare Earth Oxide Glass
2.10. High Silicate Glass Waste Form
- Conclusion
- Consent for Publication
- Conflict of Interest
- Acknowledgements
- References
Chapter 9 Microbiologically Influenced Corrosion
1. Introduction
2. A Brief Historical Perspective
3. Biofilm
4. Mechanisms of Mic
4.1. Cathodic Depolarization Theory
4.2. Biocatalytic Cathodic Sulfate Reduction (Bcsr) Theory
4.3. Acid Producing Bacteria (Apb)
4.4. Archaea
5. Mitigation of Mic/Biofilms
5.1. Conventional Mitigation Methods
5.2. Biocide Enhancers
- Conclusion
- Consent for Publication
- Conflict of Interest
- Acknowledgements
- References
Chapter 10 Power Plant Corrosion
1. Introduction
2. Types of Power Plant Corrosion
1.1. Oxide Corrosion
2.2. Galvanic Corrosion
2.3. Hot Corrosion
2.4. Type I Hot Corrosion (Hthc)
2.5. Type Ii Hot Corrosion (Lthc)
2.6. Mechanism of Hot Corrosion
3. Erosion
3.1. Solid Particle Erosion (Spe)
3.2. Cavitations Erosion (Ce)
3.3. Liquid Impingement Erosion (Lie)
3.4. Slurry Erosion (Se)
4. Preventive Methods of Corrosion in Power Plants
4.1. Corrosion Resistant Materials and Alloys
4.2. Modification of the Environment/Coatings
- Conclusion
- Consent for Publication
- Conflict of Interest
- Acknowledgements
- References
Author
- N. Suresh Kumar
- P. Banerjee
- H. Manjunatha
- K. Chandra Babu Naidu
