Industrial Controls Global Market Report 2024

The industrial controls market size has grown strongly in recent years. It will grow from $146.43 billion in 2023 to $153.85 billion in 2024 at a compound annual growth rate (CAGR) of 5.1%. The growth observed in the historical period can be attributed to several factors, including the adoption of automation and efficiency improvements in industrial processes, the need for regulatory compliance in various industries, the globalization of production and supply chains, and the emphasis on maintenance and asset management for enhanced productivity and reliability. These elements collectively contributed to the growth and development of industrial control systems during that period.

The industrial controls market size is expected to see steady growth in the next few years. It will grow to $181.59 billion in 2028 at a compound annual growth rate (CAGR) of 4.2%. The anticipated growth in the forecast period can be attributed to various factors, including the integration of the Internet of Things (IoT) and Industry 4.0 principles, the increasing emphasis on energy efficiency and sustainability in industrial processes, the growing concerns regarding cybersecurity, the demand for remote monitoring and control solutions, and the integration of artificial intelligence and machine learning technologies. Additionally, significant trends expected in the forecast period include the implementation of edge computing, the development of digital twins for industrial systems, the adoption of cloud-based solutions, a stronger focus on sustainability, and increased collaboration between humans and machines in industrial control processes.

The industrial controls market is poised for growth, driven by the expansion of manufacturing industries, particularly in emerging economies. Industrial controls are instrumental in monitoring and enhancing industrial processes, ensuring precision, product quality, and reliability. A noteworthy example is the remarkable growth of the Indian manufacturing sector in the fiscal year 2021-2022, as reported by Goldman Sachs. The sector demonstrated a substantial 210% growth compared to the previous fiscal year, along with a surge in new investments and orders after the pandemic. Additionally, there was a remarkable 460% increase in the manufacturing sector in 2021-2022 compared to 2019-2020. This growth in manufacturing industries bodes well for the industrial controls market.

The primary types of control systems within industrial control include distributed control systems (DCS), supervisory control and data acquisition systems (SCADA), and manufacturing execution systems (MES). A distributed control system (DCS) serves as a comprehensive platform for the automated control and operation of industrial processes. It typically incorporates various components such as human-machine interfaces (HMI), logic solvers, historians, a common database, alarm management, and a unified engineering suite. Additionally, the components used in industrial control systems encompass modular terminal block relays, optocouplers, surge protectors, marking systems, printing and ferrules, cable lugs, hand tools, testers, enclosure products, PCB connectors, terminals, heavy-duty connectors, analog signal conditioners, electronics housings, power supplies, industrial Ethernet solutions, and remote I/O technology. Industrial control systems are employed by a wide range of industries, including automotive, utilities, electronics and semiconductors, mining, and various other end-users, to enhance operational efficiency and reliability in their industrial processes.

The industrial controls market research report is one of a series of new reports that provides industrial controls market statistics, including industrial controls industry global market size, regional shares, competitors with an industrial controls market share, detailed industrial controls market segments, market trends and opportunities, and any further data you may need to thrive in the industrial controls industry. This industrial controls market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The industrial controls market is set to benefit from the rapid increase in investments in smart city projects across the globe. Industrial controls, equipped with artificial intelligence (AI) and the internet of things (IoT), play a pivotal role in supporting various aspects of smart cities, such as energy management, telecommunications, and surveillance. The United Nations Industrial Development Organization (UNIDO) reported a significant 9.4% global growth in manufacturing production in 2021, further emphasizing the positive outlook for industrial controls. An illustrative case is the 'smart City Mission' in India, as per the Indian Brand Equity Foundation (IBEF) report from March 2021. The Indian government's commitment of $28.31 billion to this mission, along with substantial ongoing investments, highlights the global push towards smart city development. More than 1,000 smart city pilot projects are currently in progress worldwide, with a significant portion of these projects concentrated in China.

A challenge facing the industrial controls market is the threat of malicious cyber-attacks due to security vulnerabilities in industrial infrastructure. The integration of industrial controls with connected sensors and data systems has rendered these systems susceptible to cyber threats. A notable incident in Dallas, USA, involved the hacking of 156 tornado alarm systems, leading to the shutdown of the emergency system. This highlights the urgent need for enhanced security measures to safeguard industrial controls. These cyber threats pose a potential impediment to the growth of the industrial controls market.

Key players within the industrial controls market are intensifying their focus on introducing state-of-the-art industrial automation solutions, such as the NX502 automation controller, to maintain a competitive advantage in the industry. Launched in April 2023 by Omron Corporation, the NX502 automation controller is part of the OMRON NX-Series. This sophisticated machine automation controller is capable of handling up to ten EtherNet/IP networks, making it well-suited for large-scale systems. The NX502 facilitates high-speed safety in large-scale operations, minimizing lead times during production line transitions. By combining integrated control technology with NX-EIP201, it allows users to manage extensive production lines with module divisions. It boasts advanced motion and safety control features that contribute to increased production, quality, and energy efficiency. Notably, the user interface of the NX502 is designed to be user-friendly, ensuring easy programming and operation.

In a strategic move in September 2022, Motion Industries, a leading US-based company, completed the acquisition of Applied Machine and Motion Control Inc. The acquisition is anticipated to broaden Motion Industries' product portfolio, providing customers with an extensive range of automation solutions. Applied Machine and Motion Control Inc., also based in the US, specializes in the manufacturing and distribution of motion control and automation products and services, encompassing industrial automation systems. This acquisition is positioned to enhance Motion Industries' market presence and offering in the automation industry.

Major companies operating in the industrial controls market include Mitsubishi Electric Factory Automation, Siemens AG, Honeywell International Incorporation, Emerson Electric Company, Schneider Electric SA, ABB Ltd., Omron Corporation, Rockwell Automation, Yokogawa Electric Corporation, Endress+Hauser Group, WIKA Alexander Wiegand SE & Co. KG, Azbil Corporation (formerly known as Yamatake Corporation), Fuji Electric Co. Ltd., 3D Systems Corporation, HP Inc., FANUC Corporation, Stratasys Ltd., Progea Srl, Hitachi Ltd., Vega Grieshaber KG, Danfoss Group, Tegan Innovations Inc., Krohne Group, Chaos Prime, Dwyer Instruments Inc., Kawasaki Heavy Industries Ltd., General Electric Company (GE), Johnson Controls International plc, Eaton Corporation plc, Phoenix Contact GmbH & Co. KG, Parker Hannifin Corporation, WAGO Kontakttechnik GmbH & Co. KG, Yokohama Industries Inc., B&R Industrial Automation GmbH, Beckhoff Automation GmbH & Co. KG, Bosch Rexroth AG, Delta Electronics Inc., Festo AG & Co. KG, IDEC Corporation, Keyence Corporation, National Instruments Corporation, Pepperl+Fuchs GmbH

Asia-Pacific was the largest region in the industrial controls market in 2023. Western Europe was the second-largest region in the industrial controls market. The regions covered in the industrial controls market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa

The countries covered in the industrial controls market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Italy, Spain, Canada

The industrial controls market consists of sales of supervisory control & data acquisition system (SCADA), distributed control system (DCS), manufacturing execution system (MES), and other industrial controls. Values in this market are factory gate values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.


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