Surface Inspection Global Market Report 2024

Surface inspection is an inspection method that utilizes smart cameras and angled lighting to detect surface flaws. Systems for surface inspection employ smart cameras and specialized lighting to scan for identified faults, record defect information, and display the location of defects. This process allows for real-time detection of flaws and is both reproducible and sensitive.

The main components in the surface inspection market include cameras, frame grabbers, optics, lighting equipment, processors, software, and other related elements. Frame grabbers play a crucial role in image processing and the analysis of cell motion, aiding in the detection of faults through surface inspection. Surface types for inspection can be categorized as 2D and 3D, and these systems can be deployed in various types, including traditional systems and robotic cells. Surface inspection finds applications in sectors such as semiconductor, automotive, electrical and electronics, glass and metal, food and packaging, medical and pharmaceuticals, plastic and rubber, printing, and others.

The surface inspection market research report is one of a series of new reports that provides surface inspection market statistics, including surface inspection industry global market size, regional shares, competitors with a surface inspection market share, detailed surface inspection market segments, market trends and opportunities, and any further data you may need to thrive in the surface inspection industry. This surface inspection market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenarios of the industry.

The surface inspection market size has grown strongly in recent years. It will grow from $3.93 billion in 2023 to $4.32 billion in 2024 at a compound annual growth rate (CAGR) of 9.9%. The historical growth in the field of surface inspection can be attributed to factors such as the imperative for quality control, advancements in automation, improvements in manufacturing efficiency, rising consumer expectations, and adherence to industrial regulations.

The surface inspection market size is expected to see strong growth in the next few years. It will grow to $6.25 billion in 2028 at a compound annual growth rate (CAGR) of 9.7%. The anticipated growth in the forecast period for surface inspection can be attributed to factors such as the trend towards miniaturization and microelectronics, the adoption of smart manufacturing practices, the implementation of data analytics and predictive maintenance, the demand for customized solutions, and the emphasis on supply chain resilience. Notable trends in the forecast period include the integration of artificial intelligence, increased utilization of robotics and automation, the application of augmented reality (AR) and virtual reality (VR), the use of 3D and depth perception imaging, and the integration of Industry 4.0 principles.

The anticipated surge in the adoption of smart cameras is poised to drive the growth of the surface inspection market in the coming years. These self-contained vision systems leverage image sensors to identify flaws in products and surfaces. Utilizing smart cameras for real-time surface inspection allows for the detection of surface faults or features during the manufacturing process. Leading companies are increasingly incorporating smart cameras to identify surface flaws in real-time. Notably, in August 2022, Plume Design Inc., a US-based software-as-a-service (SaaS) company, reported a 55% increase in smart home camera adoption in 2022 compared to 2021. Consequently, the rising adoption of smart cameras becomes a pivotal factor fueling the growth of the surface inspection market.

The burgeoning demand in the automotive sector is expected to be a driving force for the surface inspection market in the foreseeable future. The automotive sector encompasses various businesses involved in the design, development, manufacturing, marketing, and selling of motor vehicles. Surface inspection systems play a crucial role in detecting defects, imperfections, scratches, or anomalies in automotive components. For instance, as per the European Automobile Manufacturers Association in May 2023, global motor vehicle production reached 85.4 million units in 2022, marking a substantial 5.7% increase from the previous year. Additionally, in February 2022, Brand Finance PLC, a UK-based brand valuation company, reported approximately 78 million unit sales in the automobile sector for 2022, a significant 10% rise from the previous year. Therefore, the escalating demand in the automotive sector contributes significantly to propelling the growth of the surface inspection market.

Technological advancements are playing a pivotal role in shaping the surface inspection market. Major companies in the surface inspection sector are directing their efforts towards developing technical solutions to broaden their portfolio and enhance their market position. For instance, in August 2021, Omron Corporation, a Japan-based electronic company, introduced the VT-S10 Series PCB inspection system. This system automates the high-precision inspection process for electronic substrates using AI and an innovative imaging technique, representing a groundbreaking development in the industry. The VT-S10 Series is capable of automatically adjusting illuminating irradiations, angles, colors, and light intensity based on factors like electronic component forms and substrate soldering, minimizing errors and inspection time while enhancing accuracy.

Leading companies in the surface inspection market continue to innovate by introducing products such as surface inspection systems to provide dependable services to customers. These systems are designed for the inspection of glass fiber production. For example, in May 2023, AMETEK Surface Vision, a US-based provider of automated online surface inspection solutions, launched a surface inspection system for the manufacturing of glass fiber nonwoven materials. This system ensures product quality, maximizes yields, and significantly reduces waste by detecting defects such as scratches, dents, and size variations in the glass fiber production process.

In March 2021, Datalogic S.p.A., an Italy-based computer manufacturing company, completed the acquisition of Micro Detectors S.p.A. for a deal amount of $43.94 million (Euro 37 million). This strategic acquisition positions Datalogic to expand its global presence in the industrial automation sector, incorporating inductive and ultrasonic sensors into its product line. These sensors find applications across various industries, including electronics, pharmaceuticals, logistics, and automotive. Micro Detectors S.p.A., an Italy-based company specializing in surface inspection detectors, strengthens Datalogic's capabilities in providing comprehensive solutions to the industrial automation sector.

Major companies operating in the surface inspection market include ISRA Vision Systems Inc., AMETEK Inc., Matrox Imaging, Datalogic S.p.A., Teledyne Technologies Incorporated, Keyence Corporation, Cognex Corporation, OMRON Corporation, Basler AG, Baumer Holding AG, Panasonic Corporation, National Instruments Corporation, Pixargus GmbH, Dark Field Technologies, Stemmer Imaging Limited, Maschinenfabrik Herkules GmbH & Co. KG, Adept Technology Inc., ETS SuperVision BV, Industrial Vision Systems Ltd., Sony Corporation, Teledyne FLIR LLC, Edmund Scientific Corporation, Shenzhen Sipotek Technology Co. Ltd., Daitron Inc., Flexfilm Ltd., Phenom-World B.V., Pleora Technologies Inc., Radiant Vision Systems, PI (Physik Instrumente) L.P., Fischer Technology Inc.

Asia-Pacific was the largest region in the surface inspection market share in 2023. The regions covered in the global surface inspection industry report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, the Middle East, and Africa.

The countries covered in the surface inspection market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA.

The surface inspection market consists of sales of camera-based surface inspection systems, and computer-based surface inspection systems. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.


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