Machine Condition Monitoring Global Market Report 2024

Machine condition monitoring is the practice of continuously tracking a machine's status over time, encompassing factors like efficiency to detect potential deeper issues. Its purpose is to minimize and eliminate unexpected machine downtime, enhance equipment health and performance, improve product quality, reduce scrap, and optimize maintenance schedules using precise machine data. Additionally, it enables real-time automation based on the machine's current state.

The primary types of machine condition monitoring include hardware, software, and services. Hardware refers to the actual components of a computer and related devices, both internal (e.g., motherboards, hard drives, RAM) and external (e.g., monitors, keyboards, mouse, printers, scanners). Machine condition monitoring can be deployed on-premise or in the cloud, and various techniques such as vibration monitoring, thermography, oil analysis, corrosion monitoring, ultrasound emission, and motor current analysis are utilized. Industries benefiting from machine condition monitoring span oil and gas, power generation, metals and mining, chemicals, automotive, aerospace and defense, food and beverages, and marine.

The machine condition monitoring market research report is one of a series of new reports that provides machine condition monitoring market statistics, including machine condition monitoring industry global market size, regional shares, competitors with a machine condition monitoring market share, detailed machine condition monitoring market segments, market trends and opportunities, and any further data you may need to thrive in the machine condition monitoring industry. This machine condition monitoring market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The machine condition monitoring market size has grown strongly in recent years. It will grow from $2.93 billion in 2023 to $3.16 billion in 2024 at a compound annual growth rate (CAGR) of 7.9%. The growth observed in the historical period can be attributed to various factors, including the expansion of industrial automation and manufacturing activities, a heightened emphasis on equipment reliability and asset performance, increased demand for predictive maintenance in process industries, a focus on cost savings and operational efficiency across industries, and adherence to regulatory compliance and safety standards in manufacturing.

The machine condition monitoring market size is expected to see strong growth in the next few years. It will grow to $4.26 billion in 2028 at a compound annual growth rate (CAGR) of 7.8%. The anticipated growth in the forecast period can be attributed to the widespread adoption of wireless and IoT-enabled condition monitoring solutions, the integration of artificial intelligence (AI) and machine learning (ML) in predictive maintenance practices, a growing emphasis on remote monitoring for distributed assets, and ongoing research and development in advanced sensor technologies and data interpretation methods. Major trends expected in this period include the use of predictive analytics for early fault detection, vibration analysis for machinery health assessment, the integration of digital twins for comprehensive asset performance monitoring, the incorporation of wireless and IoT sensors, and the utilization of ultrasound and acoustic emission for non-destructive testing.

The significant growth of wireless communication in machine conditioning is playing a crucial role in propelling the machine condition monitoring market. Wireless communication, a method of transmitting information without physical connections like wires or cables, facilitates the easy and rapid deployment of machine condition monitoring. This, in turn, minimizes gaps in the data stream, ensuring no detrimental effects on system reliability. For example, in 2021, Acoem, a data solutions provider based in France, leveraged its experience in condition monitoring to introduce EAGLE, enabling wireless monitoring of complex machines. It automatically considers operating conditions such as speed, power, pressure, or other process data and transmits them. The increasing demand for wireless communications is expected to be a driving force behind the growth of the machine condition monitoring market.

The growth of the automotive industry is anticipated to drive the machine condition monitoring market further. The automotive industry, covering vehicle design, development, manufacturing, marketing, and sales, benefits significantly from machine condition monitoring as a powerful tool for efficiency improvement, quality enhancement, cost reduction, safety improvement, and product quality improvement. In May 2023, the global production of motor vehicles reached 85.4 million units, reflecting a notable 5.7% increase from 2021, as reported by the European Automobile Manufacturers Association. Additionally, in February 2022, the automobile sector achieved approximately 78 million unit sales, marking a substantial 10% increase, according to Brand Finance plc. Thus, the expanding automotive industry is a key driver for the growth of the machine condition monitoring market.

Technological advancement is a prominent trend in the machine condition monitoring market. In November 2021, Emerson Electric, a multinational corporation based in the United States, launched AMS Machine Works 1.6, a web-based software solution. This software simplifies fault diagnosis and analyzes processes by combining predictive maintenance techniques with comprehensive analysis tools, providing an easy and accurate assessment of machinery health.

Major companies in the machine condition monitoring market are focusing on innovative products, such as the K7TM condition monitor, to boost their revenues. The new OMRON K7TM allows for automatic assessment of the heater's proper resistance value while in use, displaying the heater's trend toward deterioration. For example, in April 2022, Omron Corporation, a Japan-based company, introduced the K7TM condition monitor for heating equipment, primarily used in the automotive and FMCG industries. This product aids in achieving a carbon-free society by visualizing deterioration trends to enable predictive maintenance. It reduces production downtime by scheduling maintenance tasks based on compiled rate-of-change data on resistance values for every heater, contributing to energy efficiency by minimizing thermal energy required for restarts.

In May 2021, Teledyne, an American industrial conglomerate, acquired FLIR for $8.2 billion. This strategic acquisition aims to expand the product portfolio of both companies and provide enhanced products to clients and customers. FLIR, a US-based machine condition monitoring company, specializes in providing cameras and sensors for various systems.

Major companies operating in the machine condition monitoring market include ALS Limited, Bruel & Kjaer, Emerson Electric Co., Teledyne FLIR LLC, Fluke Corporation, Baker Hughes Company, General Electric, Honeywell International Inc., Meggitt PLC, National Instruments Corp, PARKER HANNIFIN CORP, Rockwell Automation Inc., Schaeffler India Limited, SKF Condition Monitoring Inc., Symphony Industrial AI, Wilcoxon Sensing Technologies Inc., Azima DLI Corporation, AB SKF (Swedish: Svenska Kullagerfabriken), Emerson Electric Co., Ifm Electronic Gmbh, Schaeffler AG & Co., Baker Hughes Company, Analog Devices Inc., RoadBotics Inc., Litmus Automation Inc., Amphenol Inc., Brüel & Kjaer Vibro, FLIR Systems Inc., Nippon Avionics Co. Ltd., Thermo Fisher Scientific Inc., Perkin Elmer Inc., PCB Piezotronics Inc., SPM Instrument AB, KCF Technologies Inc., Monnit Corporation

North America was the largest region in the machine condition monitoring market share in 2023. Asia-Pacific is expected to be the fastest-growing market in the machine condition monitoring market. The regions covered in the global machine condition monitoring industry report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, and Africa.

The countries covered in the machine condition monitoring market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, and USA.

The machine condition monitoring market includes revenues earned by entities by providing identification of appropriate machine condition monitoring technique and selection of available technologies. The market value includes the value of related goods sold by the service provider or included within the service offering. Only goods and services traded between entities or sold to end consumers are included. The machine condition monitoring market also includes sales of image sensor, microelectronics, complementary metal oxide semiconductor, which are used in machine condition monitoring. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.


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