Cast Elastomer Global Market Report 2024

Cast elastomers are resilient polymer materials with rubber-like properties, known for their exceptional stretching capabilities and ability to revert to their original shape upon the removal of force, akin to springs. These versatile polymers find applications in various industrial components, including bearings, wear strips, bumpers, shock absorbers, and slide plates.

Two primary categories of cast elastomers are hot-cast and cold-cast varieties. Hot-cast elastomers are particularly suited for demanding applications where top-notch performance is essential. The manufacturing process for hot-cast elastomers involves the use of heated components and tooling, followed by a hot post-cure to enhance properties. These cast elastomers are distributed through both online and offline channels, catering to diverse sectors such as mining, automotive and transportation, industrial, oil and gas, among others.

The cast elastomers market research report is one of a series of new reports that provides cast elastomers market statistics, including cast elastomers industry global market size, regional shares, competitors with a cast elastomers market share, detailed cast elastomers market segments, market trends and opportunities, and any further data you may need to thrive in the cast elastomers industry. This cast elastomers market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The cast elastomer market size has grown strongly in recent years. It will grow from $1.48 billion in 2023 to $1.58 billion in 2024 at a compound annual growth rate (CAGR) of 6.7%. The expansion observed in the historical period can be attributed to several factors, including the growth of the automotive industry, a rising demand for cast elastomers in industrial machinery components, the widespread use of cast elastomers in oil and gas applications, a surge in the footwear industry, and an increased demand in the consumer electronics sector.

The cast elastomer market size is expected to see strong growth in the next few years. It will grow to $2.08 billion in 2028 at a compound annual growth rate (CAGR) of 7.1%. Anticipated growth in the forecast period is influenced by several key factors, including a heightened focus on energy efficiency, a growing emphasis on environmentally friendly and sustainable elastomeric materials, an increased utilization of cast elastomers in the aerospace sector, continued investments in research and development, and sustained growth in the renewable energy sector. Notable trends expected in the forecast period encompass customization and tailoring, the adoption of automated manufacturing processes, advancements in research and development, innovative technological solutions, and the integration of cast elastomers into 3D printing technology.

The cast elastomer market is poised for growth due to the increasing demand across various end-use industries. Cast elastomers find applications in diverse industrial sectors, serving purposes such as seals, gaskets, forklift wheels, coupling elements, and conveyor belts. These materials are widely utilized in construction, heavy industry, and the paper sector. For example, Pacific Urethanes, an Australia-based company specializing in polyurethane systems, has developed UrePacSpraycast elastomers. These elastomers, operated through a dual-component spray machine, exhibit high elasticity, chemical resistance, and tensile strength. They are commonly used as protective linings for utility vehicles, truck bed linings, and architectural moldings, reflecting the growing demand for cast elastomers in various end-use industries.

The cast elastomer market is anticipated to experience growth driven by the increasing demand in automotive component manufacturing. The automotive components industry, particularly in India, is expected to witness significant growth, with projections indicating a 10-15% increase. Cast elastomers, known for their flexibility, durability, and ease of processing, find applications in various automotive components. For instance, the Indian automotive sector achieved a revenue of USD 56.5 billion in 2022, representing a 23% increase from the previous year. This upward trajectory is expected to continue, with a projected growth rate of 15% in the fiscal year 2023-24, highlighting the substantial demand for automotive components that contributes to the cast elastomers market's growth.

The cast elastomer market is being shaped by the increasing utilization of bio-based raw materials in its production. Companies in the sector are actively working on developing bio-based products to minimize environmental impact and carbon footprint. For instance, Koninklijke DSM N.V, a Netherlands-based chemical company, introduced mass-balanced bio-based Arnitel, a thermoplastic elastomer, in 2021. This innovative product is manufactured using a mass-balance approach, incorporating bio-based feedstock in the production process. As a result, the end product contains over 25% bio-based content by weight, showcasing the industry's commitment to sustainable practices in the cast elastomer market.

Companies within the cast elastomer market are actively engaged in innovation to maintain their market positions. Solvay, a Belgium-based chemical company, introduced Xydar LCP G-330 HH in March 2023, a glass-filled liquid crystal polymer (LCP) designed specifically for high-heat electric vehicle (EV) battery module insulation. This novel polymer grade addresses critical safety requirements in EV battery components, particularly during thermal runaway situations. Xydar LCP G-330 HH is engineered to enhance passenger safety by meeting demanding thermal and insulation specifications. Notably, it is inherently flame-retardant without the use of halogen or bromine additives, demonstrating its ability to retain electrical insulation even when exposed to 400°C for 30 minutes. This innovation positions Solvay as a contributor to the safety and efficiency of EV battery systems.

In a strategic move, Polytek, a US-based specialty polymer producer for casting, coating, and mold-making applications, acquired Endurance Technologies in February 2021. The acquisition, undertaken for an undisclosed amount, expanded Polytek's manufacturing facilities, capacities, and technical expertise. Endurance Technologies, based in India, is an auto component manufacturer specializing in cast elastomers. This strategic acquisition not only strengthens Polytek's position in the cast elastomer market but also enhances its capabilities and offerings within the industry.

Major companies operating in the cast elastomer market include Argonics Inc., BASF SE, Chemline Incorporation, Coim Group, Covestro AG, Du Pont De Nemours and Company, Era Polymers Pty Ltd., Huntsman International LLC, Lanxess AG, Mitsui Chemicals Inc., Notedome Limited, Synthesia Technology, Dow Chemical Company, Tosoh Corporation, Carlisle Polyurethane Systems, Wacker Chemie AG, Momentive Performance Materials Inc., Cast Urethane, Wanhua Chemical Group Co. Ltd., Polyurethane Products Corporation, Huntsman Corporation, Notedome Ltd., Trelleborg AB, RTP Company, PolyOne Corporation, Hexpol AB, Permali Gloucester Limited, Rubberlite Inc., Sanchem Inc.

North America was the largest region in the cast elastomer market in 2023. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the cast elastomer market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, the Middle East, and Africa.

The countries covered in the cast elastomer market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA.

The cast elastomers market consists of sales of polyether, polyesters, TDI-based, and MDI-based.Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.


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