Industrial Foam Market Report 2025

The industrial foam market size has grown strongly in recent years. It will grow from $67.61 billion in 2024 to $72.66 billion in 2025 at a compound annual growth rate (CAGR) of 7.5%. The growth in the historic period can be attributed to research and development, cost-effective material solutions, globalization and market expansion, transportation and aerospace, environmental concerns and sustainability.

The industrial foam market size is expected to see strong growth in the next few years. It will grow to $100.14 billion in 2029 at a compound annual growth rate (CAGR) of 8.4%. The growth in the forecast period can be attributed to construction industry growth, sustainable materials and eco-friendly solutions, rising automotive sector, packaging innovations, energy efficiency in buildings. Major trends in the forecast period include circular economy initiatives, furniture and bedding preferences, electronics and electrical applications, healthcare and medical innovations, stringent regulatory compliance.

The industrial foam market is expected to see significant growth due to rapid urbanization. Urbanization refers to the movement of people from rural areas to cities, resulting in the expansion and development of urban spaces. Industrial foam plays a crucial role in this process, being utilized for various construction applications such as insulation, soundproofing, sealing, and cushioning. It improves energy efficiency in buildings, reduces noise in urban settings, and is essential in infrastructure projects like roads and bridges for void filling and structural support. For instance, an article published by the World Bank in October 2022 highlighted that over 50% of the global population resided in urban areas in 2022, with projections indicating that by 2045, the urban population is expected to increase by 1.5 times, reaching 6 billion. Thus, rapid urbanization is driving the growth of the industrial foam market.

The growth of the industrial foam market is expected to be driven by the increasing demand within the construction industry. This sector includes a broad range of activities related to the planning, design, development, and construction of structures, infrastructure, and buildings. Industrial foam serves as a valuable and versatile material in construction, enhancing energy efficiency, water resistance, sound dampening, durability, structural integrity, and occupant comfort. For example, the Australian Bureau of Statistics reported in May 2024 that the construction industry's EBITDA rose by 11.6% to $6.1 billion in 2022, recovering from an 8.4% decline to $4.8 billion in 2021. Furthermore, the industry's IVA increased by 14.8%, or $21 billion, building on a previous year's growth of 9.6%, which amounted to $12.4 billion. Consequently, the growing demand in the construction industry is fueling the expansion of the industrial foam market.

Technological advancements represent a key trend steering the industrial foam market. Leading companies in this sector concentrate on pioneering technological solutions to maintain their market dominance. For instance, in May 2022, BASF SE, a German chemical company, unveiled Elastoflex CE 3651/108, a 100% water-blown, highly flame-retardant polyurethane insulation spray foam. This innovation incorporates flame retardant technology, enhancing interior air quality in public transportation by delivering a low-odor spray foam system that optimizes final product performance and cost.

Major industry players in the industrial foam market are channeling efforts towards innovative product lines, such as the ecoSphere family, to drive market revenues. The ecoSphere product line features mono-material polyethylene terephthalate (PET) aimed at reducing landfill disposal of seating foam pads and trim covers. For instance, in October 2023, Magna International Inc., a Canadian automotive supplier with diverse capabilities in automotive system design, development, and manufacturing, introduced the ecosphere product family. Leveraging expertise in foam chemistry fusion, trim manufacturing, artistry, and tooling, this seamless, cost-effective solution meets industry standards for seating materials' appearance and texture. The utilization of 100% melt recyclable foam and trim technology substantially minimizes environmental impact while adhering to industry requirements.

In June 2023, Carpenter Technology Corporation, a US-based company specializing in the development, manufacturing, and distribution of specialty metals and alloys, acquired Recticel NV’s Engineered Foams Division for an undisclosed amount. This acquisition is part of Carpenter Technology's strategy to enhance its global presence, diversify its product range, foster innovation in polyurethane foam solutions, strengthen its sustainability initiatives, and accelerate growth across various markets. Recticel NV’s Engineered Foams Division, based in Belgium, is known for developing and manufacturing polyurethane foam products.

Major companies operating in the industrial foam market are Covestro AG, BASF SE, Dow Inc., Huntsman Corporation, Sekisui Chemical Co. Ltd., Saint-Gobain S.A., Recticel N.V, Rogers Corporation, Trelleborg AB, FoamPartner Group, Eurofoam Group, Woodbridge Foam Corporation, Tosoh Corporation, Hanwha Chemical Corporation, ACH Foam Technologies LLC, Arkema, Mitsui Chemicals Inc., Toray Industries, Sealed Air Corporationfv, Zotefoams PLC, Armacell International S.A., Future Foam Inc., FXI Inc., General Plastics Manufacturing Company, Greiner Holding AG, INOAC Corporation, JSP Corporation, Kaneka Corporation.

Asia-Pacific was the largest region in the industrial foam market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the industrial foam market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the industrial foam market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

Industrial foam, an expanded material composed of plastic and rubber, results from the introduction of gas bubbles into polymer substances. Renowned for its exceptional insulation capabilities against water, air, chemicals, and adhesives, industrial foam finds widespread applications in both consumer and business products. Its uses range from padding in mattresses, furniture, car interiors, carpet underlay, to serving as packaging material.

The primary categories of industrial foams encompass flexible and rigid variations. Flexible foam denotes a polymer with a cellular structure, showcasing compression and resilience properties, typically formed through the reaction of polyols and isocyanates. These foams encompass different resin types such as polyurethane, polystyrene, polyolefin, phenolic, PET, and other industrial foam materials. Various industries utilize industrial foam across sectors like building and construction, HVAC (heating, ventilation, and air conditioning), industrial pipe insulation, marine applications, aerospace, industrial cold storage, and several other domains. Its versatility and insulation qualities make it a valuable material in enhancing product functionality and ensuring safety across a diverse range of applications and industries.

The industrial foam market research report is one of a series of new reports that provides Industrial foam market statistics, including Industrial foam industry global market size, regional shares, competitors with an Industrial foam market share, detailed Industrial foam market segments, market trends and opportunities, and any further data you may need to thrive in the Industrial foam industry. This Industrial foam market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The industrial foam market consists of sales of ethafoam, volara, closed-cell sponge rubber, open-cell sponge rubber and cellulose. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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