The thermal systems market size has grown steadily in recent years. It will grow from $49.44 billion in 2024 to $51.62 billion in 2025 at a compound annual growth rate (CAGR) of 4.4%. The growth in the historic period can be attributed to growing industrialization, rise in energy consumption, government initiatives for energy efficiency, focus on environmental sustainability, expansion of the construction sector, increasing urbanization, adoption of combined heat and power (CHP).
The thermal systems market size is expected to see steady growth in the next few years. It will grow to $62.48 billion in 2029 at a compound annual growth rate (CAGR) of 4.9%. The growth in the forecast period can be attributed to shift towards electrification, growing adoption of geothermal heating and cooling, emergence of green building standards, strategic alliances in the industry, demand for temperature-controlled storage. Major trends in the forecast period include integration of renewable energy sources, advancements in heat pump technology, smart and connected thermal systems, energy storage solutions, district heating and cooling systems, advanced thermal insulation materials, waste heat recovery.
The growing demand for electric vehicles is expected to drive the expansion of the thermal systems market in the coming years. Known as battery electric vehicles (BEVs), these vehicles operate using an electric motor instead of an internal combustion engine. Thermal systems play a crucial role in maintaining optimal temperatures in battery packs, power electronics drives, and electric motors, while also managing both external and internal temperatures in electric vehicles. For example, in March 2023, the International Energy Agency, a France-based intergovernmental organization, reported that the electric car market witnessed significant growth in 2022, with sales exceeding 10 million units. Electric vehicles accounted for 14% of all new car sales, an increase from around 9% in 2021. Therefore, the rising demand for electric vehicles is driving the growth of the thermal systems market.
The trend of increasing urbanization is expected to enhance the growth of the thermal systems market in the future. Urbanization refers to the concentration of populations in specific geographic areas. The demand for heating, ventilation, and air conditioning (HVAC) systems, along with thermal management solutions for buildings and infrastructure, is rising due to urbanization, thus driving the demand for thermal systems. For instance, a report published by the World Bank, a US-based international organization, stated that in 2022, over 50% of the global population lived in urban areas. The number of individuals residing in urban regions is projected to reach 6 billion by 2045, representing a 1.5-fold increase. By 2030, it is estimated that the world will gain an additional 1.2 million km² of urban built-up area, with urban land consumption expected to grow at a rate up to 50% faster than population growth. Therefore, the ongoing urbanization is propelling the growth of the thermal systems market.
Technological advancements stand out as a key trend in the thermal systems market, with major companies introducing innovative technologies to sustain their market position. A notable example is Alfalevel, a Sweden-based provider of products in the areas of separation, heat transfer, and fluid handling, launching the E-PowerPack in April 2022. The E-PowerPack generates power from waste heat, allowing for energy savings and compliance. Leveraging Organic Rankine Cycle (ORC) technology, the E-PowerPack converts waste heat into clean electrical power, accommodating a range of heat sources from jacket cooling water at 75°C to engine exhaust gas at 550°C. Its modular approach enables the integration of smaller units into larger systems, offering flexibility and efficiency in energy generation. This technological innovation contributes to the advancement of the thermal systems market.
Prominent companies in the thermal system market are actively engaged in developing innovative products, including advanced thermal management systems, as part of strategic efforts to expand their customer base, boost sales, and increase overall revenue. Thermal management systems refer to devices or processes designed to maintain a desired temperature within a specific environment. A noteworthy example is Modine Manufacturing Company, a US-based thermal technology provider, which introduced the EVantage Thermal Management Systems for commercial electric vehicle (EV) chassis in May 2022. This product line includes the EVantage Battery Thermal Management System (BTMS) and the EVantage Electronics Cooling Package (ECP). The EVantage BTMS is designed to regulate battery temperatures across diverse environmental conditions, utilizing multi-stage cooling and heating to manage the temperature range for an entire battery bank with a single unit while minimizing power consumption. Meanwhile, the EVantage ECP focuses on ensuring optimal performance for traction motors and power electronics. It employs multi-zone cooling to maintain optimal fluid temperatures for these critical components, with fan arrays operating only as needed to conserve energy.
In August 2023, Mission Critical Group (MCG), a US-based provider of electrical equipment solutions, acquired Johnson Thermal Systems (JTS) for an undisclosed amount. This strategic acquisition positions JTS to continue delivering integrated design and manufacturing solutions while gaining access to the comprehensive system design, application engineering, manufacturing, on-site professional services, and ongoing support capabilities offered by the broader MCG platform. Johnson Thermal Systems, a US-based provider of thermal solutions, brings valuable expertise and capabilities to the MCG portfolio, enhancing their position in the thermal systems market.
Major companies operating in the thermal systems market are Continental AG, Denso Corporation, Dana Incorporated, Grayson Thermal Systems, Gentherm Inc., Hanon Systems, Lennox International Inc., Modine Manufacturing Company Inc., MAHLE GmbH, Robert Bosch GmbH, Valeo SA, Visteon Corporation, Schaeffler Technologies AG & Co. KG, Johnson Electric Holding Ltd., Sanden Corp., Diakin Industries Ltd., Calsonic Kansei Corp., BorgWarner Inc., ZF Friedrichshafen AG, Honeywell International Inc., Parker Hannifin Corporation, Siemens AG, Aavid Thermalloy LLC, Advanced Cooling Technologies Inc., Boyd Corporation, Delta Electronics Inc., Laird Technologies Inc., Lytron Inc., Nortek Air Solutions LLC, Thermacore Inc., Thermotek Inc., Vertiv Co., Wakefield-Vette Inc.
North America was the largest region in the thermal systems market in 2024. The regions covered in the thermal systems market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the thermal systems market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.
A thermal system is a complex assembly comprising interlinked components, some of which operate thermally, collaborating to generate internal cold while demonstrating a unified and organized behavior.
The primary constituents of the thermal system include an air filter, condenser, compressor, water pump, motor, heat exchanger, heater control, thermoelectric generator, and other essential elements used across different vehicle types like ICE, electric, off-vehicle, and ATV. Air filters function as devices aimed at purifying the air by removing harmful airborne particles, which have adverse effects on both the environment and human health. These components find applications in various vehicle systems such as front and rear A or C, powertrain, seat, steering, battery, motor, power electronics, waste heat recovery, and sensor technologies.
The thermal systems market research report is one of a series of new reports that provides thermal systems market statistics, including thermal systems industry global market size, regional shares, competitors with thermal systems market share, detailed thermal systems market segments, market trends, and opportunities, and any further data you may need to thrive in the thermal systems industry. This thermal systems market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenarios of the industry.
The thermal systems market includes revenues earned by entities by Egr valve, A/C valve, oxygen sensor, temperature sensor, and charge air cooler. The market value includes the value of related goods sold by the service provider or included within the service offering. Only goods and services traded between entities or sold to end consumers are included.
The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).
The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.
This product will be delivered within 3-5 business days.
The thermal systems market size is expected to see steady growth in the next few years. It will grow to $62.48 billion in 2029 at a compound annual growth rate (CAGR) of 4.9%. The growth in the forecast period can be attributed to shift towards electrification, growing adoption of geothermal heating and cooling, emergence of green building standards, strategic alliances in the industry, demand for temperature-controlled storage. Major trends in the forecast period include integration of renewable energy sources, advancements in heat pump technology, smart and connected thermal systems, energy storage solutions, district heating and cooling systems, advanced thermal insulation materials, waste heat recovery.
The growing demand for electric vehicles is expected to drive the expansion of the thermal systems market in the coming years. Known as battery electric vehicles (BEVs), these vehicles operate using an electric motor instead of an internal combustion engine. Thermal systems play a crucial role in maintaining optimal temperatures in battery packs, power electronics drives, and electric motors, while also managing both external and internal temperatures in electric vehicles. For example, in March 2023, the International Energy Agency, a France-based intergovernmental organization, reported that the electric car market witnessed significant growth in 2022, with sales exceeding 10 million units. Electric vehicles accounted for 14% of all new car sales, an increase from around 9% in 2021. Therefore, the rising demand for electric vehicles is driving the growth of the thermal systems market.
The trend of increasing urbanization is expected to enhance the growth of the thermal systems market in the future. Urbanization refers to the concentration of populations in specific geographic areas. The demand for heating, ventilation, and air conditioning (HVAC) systems, along with thermal management solutions for buildings and infrastructure, is rising due to urbanization, thus driving the demand for thermal systems. For instance, a report published by the World Bank, a US-based international organization, stated that in 2022, over 50% of the global population lived in urban areas. The number of individuals residing in urban regions is projected to reach 6 billion by 2045, representing a 1.5-fold increase. By 2030, it is estimated that the world will gain an additional 1.2 million km² of urban built-up area, with urban land consumption expected to grow at a rate up to 50% faster than population growth. Therefore, the ongoing urbanization is propelling the growth of the thermal systems market.
Technological advancements stand out as a key trend in the thermal systems market, with major companies introducing innovative technologies to sustain their market position. A notable example is Alfalevel, a Sweden-based provider of products in the areas of separation, heat transfer, and fluid handling, launching the E-PowerPack in April 2022. The E-PowerPack generates power from waste heat, allowing for energy savings and compliance. Leveraging Organic Rankine Cycle (ORC) technology, the E-PowerPack converts waste heat into clean electrical power, accommodating a range of heat sources from jacket cooling water at 75°C to engine exhaust gas at 550°C. Its modular approach enables the integration of smaller units into larger systems, offering flexibility and efficiency in energy generation. This technological innovation contributes to the advancement of the thermal systems market.
Prominent companies in the thermal system market are actively engaged in developing innovative products, including advanced thermal management systems, as part of strategic efforts to expand their customer base, boost sales, and increase overall revenue. Thermal management systems refer to devices or processes designed to maintain a desired temperature within a specific environment. A noteworthy example is Modine Manufacturing Company, a US-based thermal technology provider, which introduced the EVantage Thermal Management Systems for commercial electric vehicle (EV) chassis in May 2022. This product line includes the EVantage Battery Thermal Management System (BTMS) and the EVantage Electronics Cooling Package (ECP). The EVantage BTMS is designed to regulate battery temperatures across diverse environmental conditions, utilizing multi-stage cooling and heating to manage the temperature range for an entire battery bank with a single unit while minimizing power consumption. Meanwhile, the EVantage ECP focuses on ensuring optimal performance for traction motors and power electronics. It employs multi-zone cooling to maintain optimal fluid temperatures for these critical components, with fan arrays operating only as needed to conserve energy.
In August 2023, Mission Critical Group (MCG), a US-based provider of electrical equipment solutions, acquired Johnson Thermal Systems (JTS) for an undisclosed amount. This strategic acquisition positions JTS to continue delivering integrated design and manufacturing solutions while gaining access to the comprehensive system design, application engineering, manufacturing, on-site professional services, and ongoing support capabilities offered by the broader MCG platform. Johnson Thermal Systems, a US-based provider of thermal solutions, brings valuable expertise and capabilities to the MCG portfolio, enhancing their position in the thermal systems market.
Major companies operating in the thermal systems market are Continental AG, Denso Corporation, Dana Incorporated, Grayson Thermal Systems, Gentherm Inc., Hanon Systems, Lennox International Inc., Modine Manufacturing Company Inc., MAHLE GmbH, Robert Bosch GmbH, Valeo SA, Visteon Corporation, Schaeffler Technologies AG & Co. KG, Johnson Electric Holding Ltd., Sanden Corp., Diakin Industries Ltd., Calsonic Kansei Corp., BorgWarner Inc., ZF Friedrichshafen AG, Honeywell International Inc., Parker Hannifin Corporation, Siemens AG, Aavid Thermalloy LLC, Advanced Cooling Technologies Inc., Boyd Corporation, Delta Electronics Inc., Laird Technologies Inc., Lytron Inc., Nortek Air Solutions LLC, Thermacore Inc., Thermotek Inc., Vertiv Co., Wakefield-Vette Inc.
North America was the largest region in the thermal systems market in 2024. The regions covered in the thermal systems market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the thermal systems market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.
A thermal system is a complex assembly comprising interlinked components, some of which operate thermally, collaborating to generate internal cold while demonstrating a unified and organized behavior.
The primary constituents of the thermal system include an air filter, condenser, compressor, water pump, motor, heat exchanger, heater control, thermoelectric generator, and other essential elements used across different vehicle types like ICE, electric, off-vehicle, and ATV. Air filters function as devices aimed at purifying the air by removing harmful airborne particles, which have adverse effects on both the environment and human health. These components find applications in various vehicle systems such as front and rear A or C, powertrain, seat, steering, battery, motor, power electronics, waste heat recovery, and sensor technologies.
The thermal systems market research report is one of a series of new reports that provides thermal systems market statistics, including thermal systems industry global market size, regional shares, competitors with thermal systems market share, detailed thermal systems market segments, market trends, and opportunities, and any further data you may need to thrive in the thermal systems industry. This thermal systems market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenarios of the industry.
The thermal systems market includes revenues earned by entities by Egr valve, A/C valve, oxygen sensor, temperature sensor, and charge air cooler. The market value includes the value of related goods sold by the service provider or included within the service offering. Only goods and services traded between entities or sold to end consumers are included.
The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).
The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.
This product will be delivered within 3-5 business days.
Table of Contents
1. Executive Summary2. Thermal Systems Market Characteristics3. Thermal Systems Market Trends and Strategies4. Thermal Systems Market - Macro Economic Scenario Including the Impact of Interest Rates, Inflation, Geopolitics, and the Recovery from COVID-19 on the Market32. Global Thermal Systems Market Competitive Benchmarking and Dashboard33. Key Mergers and Acquisitions in the Thermal Systems Market34. Recent Developments in the Thermal Systems Market
5. Global Thermal Systems Growth Analysis and Strategic Analysis Framework
6. Thermal Systems Market Segmentation
7. Thermal Systems Market Regional and Country Analysis
8. Asia-Pacific Thermal Systems Market
9. China Thermal Systems Market
10. India Thermal Systems Market
11. Japan Thermal Systems Market
12. Australia Thermal Systems Market
13. Indonesia Thermal Systems Market
14. South Korea Thermal Systems Market
15. Western Europe Thermal Systems Market
16. UK Thermal Systems Market
17. Germany Thermal Systems Market
18. France Thermal Systems Market
19. Italy Thermal Systems Market
20. Spain Thermal Systems Market
21. Eastern Europe Thermal Systems Market
22. Russia Thermal Systems Market
23. North America Thermal Systems Market
24. USA Thermal Systems Market
25. Canada Thermal Systems Market
26. South America Thermal Systems Market
27. Brazil Thermal Systems Market
28. Middle East Thermal Systems Market
29. Africa Thermal Systems Market
30. Thermal Systems Market Competitive Landscape and Company Profiles
31. Thermal Systems Market Other Major and Innovative Companies
35. Thermal Systems Market High Potential Countries, Segments and Strategies
36. Appendix
Executive Summary
Thermal Systems Global Market Report 2025 provides strategists, marketers and senior management with the critical information they need to assess the market.This report focuses on thermal systems market which is experiencing strong growth. The report gives a guide to the trends which will be shaping the market over the next ten years and beyond.
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- All data from the report will also be delivered in an excel dashboard format.
Description
Where is the largest and fastest growing market for thermal systems ? How does the market relate to the overall economy, demography and other similar markets? What forces will shape the market going forward? The thermal systems market global report answers all these questions and many more.The report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market’s historic and forecast market growth by geography.
- the market characteristics section of the report defines and explains the market.
- the market size section gives the market size ($b) covering both the historic growth of the market, and forecasting its development.
- the forecasts are made after considering the major factors currently impacting the market. These include:
- the forecasts are made after considering the major factors currently impacting the market. These include the Russia-Ukraine war, rising inflation, higher interest rates, and the legacy of the COVID-19 pandemic.
- Market segmentations break down the market into sub markets.
- the regional and country breakdowns section gives an analysis of the market in each geography and the size of the market by geography and compares their historic and forecast growth. It covers the growth trajectory of COVID-19 for all regions, key developed countries and major emerging markets.
- the competitive landscape chapter gives a description of the competitive nature of the market, market shares, and a description of the leading companies. Key financial deals which have shaped the market in recent years are identified.
- the trends and strategies section analyses the shape of the market as it emerges from the crisis and suggests how companies can grow as the market recovers.
Scope
Markets Covered:
1) by Component: Air Filter; Condenser; Compressor; Water Pump; Motor; Heat Exchanger; Heater Control; Thermoelectric Generator; Other Components2) by Vehicle: Internal Combustion Engines (ICE); Electric; Off-Vehicle and ATV
3) by Application: Front and Rear a or C; Powertrain; Seat; Steering; Battery; Motor; Power Electronics; Waste Heat Recovery; Sensor
Subsegments:
1) by Air Filter: HEPA Filters; Electrostatic Filters; Activated Carbon Filters2) by Condenser: Air-Cooled Condensers; Water-Cooled Condensers; Shell and Tube Condensers
3) by Compressor: Reciprocating Compressors; Rotary Compressors; Scroll Compressors
4) by Water Pump: Centrifugal Pumps; Positive Displacement Pumps; Submersible Pumps
5) by Motor: AC Motors; DC Motors; Servo Motors
6) by Heat Exchanger: Shell and Tube Heat Exchangers; Plate Heat Exchangers; Air-Cooled Heat Exchangers
7) by Heater Control: Thermostats; Control Valves; Electronic Controllers
8) by Thermoelectric Generator: Module-Based Generators; System-Based Generators
9) by Other Components: Expansion Valves; Sensors and Thermocouples; Ducts and Fittings
Key Companies Mentioned: Continental AG; Denso Corporation; Dana Incorporated; Grayson Thermal Systems; Gentherm Inc.
Countries: Australia; Brazil; China; France; Germany; India; Indonesia; Japan; Russia; South Korea; UK; USA; Canada; Italy; Spain
Regions: Asia-Pacific; Western Europe; Eastern Europe; North America; South America; Middle East; Africa
Time Series: Five years historic and ten years forecast.
Data: Ratios of market size and growth to related markets, GDP proportions, expenditure per capita.
Data Segmentation: Country and regional historic and forecast data, market share of competitors, market segments.
Sourcing and Referencing: Data and analysis throughout the report is sourced using end notes.
Delivery Format: PDF, Word and Excel Data Dashboard.
Companies Mentioned
Some of the major companies featured in this Thermal Systems market report include:- Continental AG
- Denso Corporation
- Dana Incorporated
- Grayson Thermal Systems
- Gentherm Inc.
- Hanon Systems
- Lennox International Inc.
- Modine Manufacturing Company Inc.
- MAHLE GmbH
- Robert Bosch GmbH
- Valeo SA
- Visteon Corporation
- Schaeffler Technologies AG & Co. KG
- Johnson Electric Holding Ltd.
- Sanden Corp.
- Diakin Industries Ltd.
- Calsonic Kansei Corp.
- BorgWarner Inc.
- ZF Friedrichshafen AG
- Honeywell International Inc.
- Parker Hannifin Corporation
- Siemens AG
- Aavid Thermalloy LLC
- Advanced Cooling Technologies Inc.
- Boyd Corporation
- Delta Electronics Inc.
- Laird Technologies Inc.
- Lytron Inc.
- Nortek Air Solutions LLC
- Thermacore Inc.
- Thermotek Inc.
- Vertiv Co.
- Wakefield-Vette Inc.
Table Information
Report Attribute | Details |
---|---|
No. of Pages | 200 |
Published | February 2025 |
Forecast Period | 2025 - 2029 |
Estimated Market Value ( USD | $ 51.62 Billion |
Forecasted Market Value ( USD | $ 62.48 Billion |
Compound Annual Growth Rate | 4.9% |
Regions Covered | Global |
No. of Companies Mentioned | 34 |