Process Analyzer Market Report 2025

The process analyzer market size has grown strongly in recent years. It will grow from $7.37 billion in 2024 to $7.79 billion in 2025 at a compound annual growth rate (CAGR) of 5.7%. The growth in the historic period can be attributed to demand for process optimization, increasing industrial automation, quality control in manufacturing, stringent regulatory standards, safety concerns in chemical processing.

The process analyzer market size is expected to see strong growth in the next few years. It will grow to $9.96 billion in 2029 at a compound annual growth rate (CAGR) of 6.3%. The growth in the forecast period can be attributed to smart manufacturing, rise in laboratory automation, remote monitoring solutions, focus on green chemistry, development of miniaturized analyzers. Major trends in the forecast period include advancements in sensor technologies, integration of IoT and industry 4 technologies, focus on real-time analysis, multiparameter analyzers, cloud-based solutions, customization and modular solutions.

The rising demand for wastewater treatment across various industries is driving growth in the process analyzer market. Wastewater treatment involves removing as many suspended materials as possible before discharging the remaining water (effluent) back into the environment. Process analyzers play a crucial role in detecting impurities during wastewater treatment. For example, a report published by the World Health Organization in March 2022 indicated that 2 billion people globally consume contaminated drinking water, leading to disease spread and an estimated 485,000 diarrheal deaths each year. Additionally, the UN aims to achieve universal access to essential drinking water services by 2030. Consequently, the growing demand for wastewater treatment is expected to propel the process analyzer market.

Growth in the pharmaceutical and biotechnology industry is anticipated to boost the process analyzer market in the coming years. The pharmaceutical industry includes the research, development, production, and marketing of drugs and medications intended for medical use. Within this sector, process analyzers are essential tools for ensuring the quality, safety, and efficiency of drug manufacturing processes. These analyzers are critical for real-time monitoring and controlling various parameters during production, including chemical composition, temperature, pressure, and reaction kinetics. By delivering accurate and immediate data, process analyzers allow pharmaceutical companies to uphold quality standards, optimize production conditions, and quickly identify and address deviations. For example, an article published in January 2023 by IQVIA, a US-based health information technology and clinical research company, indicated that the COVID-19 pandemic continues to affect pharmaceutical markets globally, with an estimated net cumulative market expansion of $500 billion from 2020 to 2027, and biotechnology projected to account for about 35% of global spending by 2027. Therefore, the growth in the pharmaceutical and biotechnology sectors is propelling the process analyzer market.

Technological advancement is a significant trend in the process analyzer market. Leading companies in this sector are concentrating on developing innovative technologies to maintain their market position. For example, in March 2023, Veolia Water Technologies & Solutions, a France-based water treatment firm, launched the Sievers TOC-R3. This online monitoring solution employs non-catalytic combustion technology to facilitate profitable process decisions and prevent shutdowns, maintenance expenses, product loss, and environmental discharge fines. The system is low-maintenance and is distinguished by its capability to directly measure Purgeable/Volatile Organic Carbon (POC/VOC). It provides flexible methodologies tailored to specific application needs, automated dilution and rinsing features for handling even challenging samples with minimal upkeep, complete combustion for reliable data regardless of sample matrix variations, and advanced data management with user-friendly software. This solution aids industries in optimizing operations and maintenance to address critical water challenges.

Leading companies in the process analyzer market are forming partnerships to enhance their market presence. A strategic partnership involves a formal alliance between two or more businesses, typically established through one or more agreements or contracts. For instance, in January 2022, Stamicarbon, a Netherlands-based urea technology firm, collaborated with Sprana Ltd. This partnership aims to co-develop Process Analytic Technology (PAT) solutions for processes in the nitrogen industry. Sprana Ltd. is a Lithuania-based deep-tech company specializing in applied molecular spectroscopy.

In June 2022, Process Insights, a US-based producer of analytical instrumentation, process control, and water analysis solutions, acquired the assets of the Process Analyzers business from Schneider Electric for an undisclosed sum. This acquisition will allow Process Insights to better serve its customers worldwide by strengthening the company's role as a manufacturer of comprehensive online process and laboratory analytical instrumentation. Schneider Electric is a France-based company that specializes in digital automation and energy management.

Major companies operating in the process analyzer market are ABB Ltd., Ametek Inc., Endress+Hauser Management AG, Emerson Electric Co., Siemens AG, Agilent Technologies Inc., Anton Paar GmbH, Applied Analytics Inc., Bruker Corporation, Cemtrex Inc., Cubic Sensor and Instrument Co. Ltd., Focused Photonics Inc., General Electric Company, Honeywell International Inc., Horiba Ltd., INFICON Inc., Jasco Corp., Kett Electric Laboratory, Metrohm AG, Mettler-Toledo International Inc., Modcon Systems Ltd., Nova Analytical Systems Inc., OMEGA Engineering Inc., PerkinElmer Inc., Thermo Fisher Scientific Inc., Sartorius AG, Sick AG, Shimadzu Corporation, Spectris PLC, Suez SA, Aneolia, Applied Spectra Inc., BlueSens gas sensor GmbH, Analytical Systems Keco, COSA Xentaur Corporation.

Asia-Pacific was the largest region in the process analyzer market share in 2024. The regions covered in the process analyzer market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the process analyzer market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

Process analyzers assist in the analysis of a product during processing by determining its chemical composition, boiling temperature, freezing point, viscosity, pressure, and color. It compares the sample to a known calibration to determine if the product is contaminated, as any contamination can disrupt the sample's properties.

A process analyzer's major types of analysis are online analysis, inline analysis, and at line analysis. Online analysis refers to an inspection that takes rapid-fire metric measurements and sends them straight to data-gathering software. The material states used in the analysis are liquid and gas. It is used by several end-users, such as oil and gas, chemicals, pharmaceuticals, mining, food and beverage, and power generation.

The process analyzer market research report is one of a series of new reports that provides process analyzer market statistics, including process analyzer industry global market size, regional shares, competitors with a process analyzer market share, detailed process analyzer market segments, market trends and opportunities, and any further data you may need to thrive in the process analyzer industry. This process analyzer market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The process analyzer market consists of sales of conductivity analyzers, conductivity sensors, dissolved oxygen analyzers, dissolved oxygen sensors, gas analyzers, gas density or purity analyzers, liquid analyzers, oxygen analyzers, PH and ORP analyzers, PH and ORP sensors, process gas chromatographs, diode laser spectrometers, and turbidity analyzers. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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