Surgical Masks Market Report 2025

The surgical masks market size has grown rapidly in recent years. It will grow from $4.6 billion in 2024 to $5.06 billion in 2025 at a compound annual growth rate (CAGR) of 10.2%. The growth in the historic period can be attributed to pandemic outbreaks, healthcare infrastructure development, occupational safety regulations, rising awareness of infection control, global travel and trade.

The surgical masks market size is expected to see rapid growth in the next few years. It will grow to $8.15 billion in 2029 at a compound annual growth rate (CAGR) of 12.6%. The growth in the forecast period can be attributed to continued preparedness for health emergencies, long-term changes in healthcare practices, global vaccination campaigns, increased adoption in non-healthcare sectors, air quality concerns, international travel resumption. Major trends in the forecast period include pandemic-driven demand, technological innovations in mask design, supply chain resilience, regulatory standards and compliance, innovations in antimicrobial technology, increased adoption of online sales channels.

The rise in the number of surgeries is anticipated to drive the growth of the surgical mask market in the future. Surgery is a medical procedure in which a doctor makes incisions in a patient's body to treat or remove diseased or damaged organs. It involves the removal or repair of unhealthy tissues or organs to address medical conditions. Surgical masks are utilized during surgical operations to protect the doctor's face from sprays and splashes from the patient, as well as to prevent the spread of germs from the surgeon's mouth and nose into the patient's wounds. For example, in September 2023, the International Society of Aesthetic Plastic Surgery, a professional organization for board-certified plastic surgeons based in Lebanon, reported an 11.2% overall increase in procedures performed by plastic surgeons in 2022, with over 14.9 million surgical and 18.8 million non-surgical procedures conducted globally. Thus, the increase in surgical procedures is fueling the growth of the surgical mask market.

The growth of the surgical mask market is expected to be propelled by the increasing awareness of health benefits among individuals. This awareness signifies a heightened understanding of the positive impact of lifestyle choices, nutrition, and physical activity on overall well-being. The use of surgical masks is recognized for its health benefits, serving as a critical tool in preventing the transmission of infectious diseases. By acting as a barrier against respiratory droplets, surgical masks reduce the risk of virus and bacteria transmission. For instance, data from the Kaiser Family Foundation, a US-based non-profit organization, reported in 2022 that over ninety percent (93%) of businesses with 50 or more employees offered health benefits, reflecting a broader trend of health-conscious practices. This growing awareness among individuals regarding health benefits is a driving factor for the expansion of the surgical mask market.

Major companies in the surgical mask market are concentrating on product innovations, such as respiratory protection solutions featuring enhanced filtration and ergonomic designs, to provide healthcare professionals with high-quality masks that ensure optimal protection and comfort during prolonged use. Respiratory protection solutions refer to equipment and systems designed to safeguard individuals from inhaling harmful airborne particles, gases, or vapors in hazardous environments. For example, in May 2022, Honeywell International Inc., a US-based manufacturer of industrial goods and machinery, introduced two new NIOSH-certified respiratory products: the RU8500X half-mask respirator and the DC365 Small Surgical N95 Respirator, aimed at meeting the needs of healthcare workers. The new RU8500X half-mask respirator offers 99.9% protection with a HEPA P100 filter, ensuring a secure fit, comfort, and source control for healthcare workers during extended shifts. The DC365 Small Surgical N95 Respirator is specifically designed to protect frontline workers requiring a smaller-sized surgical N95 mask.

Key players in the surgical mask market are also focusing on transparent surgical masks equipped with anti-fog technology as part of their expanding product lines. The transparent surgical mask plus with anti-fog technology is an innovative face covering designed for medical use, featuring a clear and fog-resistant material that facilitates effective communication while maintaining essential protection in healthcare settings. For instance, in May 2022, Clear Mask, LLC, a US-based manufacturer of full-face transparent surgical masks, launched the Clear Mask Transparent Surgical Mask Plus. This innovative mask includes anti-fog technology, ensuring clear visibility and providing a secure fit to facilitate effective communication while offering affordable protection.

In October 2023, AMD Medicom Inc., a Canada-based healthcare company, acquired the Humask portfolio from Entreprise Prémont for an undisclosed sum. This acquisition is aimed at strengthening Medicom's position in the surgical mask market by expanding product availability, enhancing infection prevention solutions, and addressing evolving market demands. Entreprise Prémont is a Canadian company specializing in the manufacturing of surgical masks.

Major companies operating in the surgical masks market include 3M Company, DuPont de Nemours Inc., Medline Industries Inc., Ansell Healthcare Products LLC, Cardinal Health Inc., Crosstex International Inc., AlphaProTech, Dynarex Corporation, Honeywell International Inc., Thermo Fisher Scientific Inc., Moldex-Metric Inc., Kowa Company Ltd., Medicare Hygiene Limited, Cartel Healthcare Pvt. Ltd., Premium Health Care Disposables Private Limited, B. Braun Melsungen AG, Halyard Health, Irema Ireland, Johnson & Johnson Inc., Louis M. Gerson Co. Inc., Makrite, Molnlycke Health Care AB, Owens & Minor, Prestige Ameritech, Shanghai Dasheng Health Products Manufacture Company Ltd., Suzhou Sanical Protective Product Manufacturing Company Ltd., Thea-Tex Healthcare Pvt. Ltd., Tronex International Inc., Uvex Safety Group, Venus Safety & Health Pvt. Ltd., Winner Medical Co. Ltd., Zhende Medical Co. Ltd., Z Plus Disposable.

Europe was the largest region in the surgical masks market in 2024. Asia-Pacific is expected to be the fastest-growing region in the surgical masks market report during the forecast period. The regions covered in the surgical masks market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the surgical masks market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

A surgical mask is a disposable, loosely fitting device designed to create a physical barrier between the wearer's mouth and nose, effectively preventing potential airborne contaminants. Its primary purpose is to safeguard patients and healthcare professionals from individuals who might carry respiratory illnesses.

The principal types of surgical mask products include basic surgical masks, anti-fog foam surgical masks, fluid- or splash-resistant surgical masks, among others. These masks, serving as essential medical gear, cover the mouth, nose, and chin, acting as a protective barrier against the transmission of infectious agents from patients to healthcare personnel. They are manufactured using various materials such as polypropylene (PP), polyurethane, polyester, and cotton. These masks are distributed through both online and offline channels and cater to diverse end-users, including hospitals, ambulatory surgical centers, individual consumers, and various other entities in need of respiratory protection.

The surgical mask market research report is one of a series of new reports that provides surgical mask market statistics, including surgical mask industry global market size, regional shares, competitors with a deception technology market share, detailed surgical mask market segments, market trends and opportunities, and any further data you may need to thrive in the surgical mask industry. This surgical mask market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The surgical masks market consists of sales of face masks, barrier faces coverings masks, polystyrene masks, and polycarbonate masks. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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