Sheet Metal Market Report 2025

The sheet metal market size has grown strongly in recent years. It will grow from $327.9 billion in 2024 to $344.51 billion in 2025 at a compound annual growth rate (CAGR) of 5.1%. The growth in the historic period can be attributed to grid modernization initiatives, demand for better infrastructure, energy efficiency requirements, government regulations and standards, increased complexity of power systems.

The sheet metal market size is expected to see strong growth in the next few years. It will grow to $441.07 billion in 2029 at a compound annual growth rate (CAGR) of 6.4%. The growth in the forecast period can be attributed to decentralized energy systems, cybersecurity concerns, electric vehicle (ev) integration, grid flexibility initiatives, demand response programs. Major trends in the forecast period include integration of internet of things (iot), digital substation technologies, grid modernization initiatives, cloud-based solutions, edge computing for real-time processing, remote monitoring and maintenance.

The continual expansion of the construction sector is expected to drive the growth of the sheet metal market. Sheet metal, composed of materials such as iron, copper, brass, and nickel-iron alloys, is a thin, lightweight, high-strength material utilized through techniques such as cutting, shaping, drawing, and shearing. The construction sector is experiencing growth due to factors such as population increase, urbanization, low-interest rates on construction, and more. Sheet metal is widely adopted in construction for its advantages, including a low weight-to-thickness ratio, strength, and durability. For example, in March 2023, the United States Census Bureau reported a 3.8% increase in construction spending, reaching $1.83 trillion, indicating the sector's expansion. Consequently, the continuous growth of the construction sector is a driving force for the sheet metal market.

The rising demand in the automotive industry is expected to drive the growth of the sheet metal market in the coming years. The automotive industry encompasses the collective set of companies, organizations, and activities involved in the design, development, manufacturing, marketing, and sale of motor vehicles. Sheet metal is widely utilized in this sector for manufacturing body panels, chassis components, and various structural elements, contributing to vehicle aesthetics, structural integrity, and overall performance. For instance, in May 2023, the European Automobile Manufacturers Association, a Belgium-based organization, reported that global motor vehicle production reached 85.4 million units in 2022, reflecting a significant increase of 5.7% compared to 2021. Additionally, in December 2023, data from the U.S. Environmental Protection Agency indicated that the combined production share of electric vehicles (EVs), plug-in hybrid vehicles (PHEVs), and fuel cell electric vehicles (FCVs) rose from 4% in 2021 to 7% in 2022, with projections suggesting a further increase to 12% by 2023. Therefore, the growing demand in the automotive industry is driving the growth of the sheet metal market.

Technological advancements are key trends driving the sheet metal market. Major players in the sheet metal industry are incorporating innovative technologies to maintain their competitive edge. For instance, in September 2022, Desktop Metal Inc., a US-based technology company specializing in 3D printing systems, introduced Figure G15, a groundbreaking digital sheet forming (DSF) technology. This innovative approach enables the shaping of standard metal sheets into parts using a software-controlled ceramic tool head mounted on a gantry. It supports various metals and sheet thicknesses, including steel up to 2 mm and aluminum up to 2.5 mm.

Companies in the sheet metal market are also focused on launching innovative products to meet the increasing demand for lighter and safer vehicles, incorporating advancements in steel production. High-strength steel sheets, introduced in the 980 MPa and 1180 MPa classes, offer significant strength improvements over conventional high-tensile steel options. This enhanced strength brings various benefits, particularly in the automotive industry, where these sheets are intended for use in car frame components. For example, in April 2022, JFE Steel Corporation, a Japanese steel manufacturer, and Thyssenkrupp Electrical Steel GmbH, a German manufacturer, jointly introduced high-strength steel sheets designed for automotive applications, representing a notable advancement in automotive material technology.

In April 2023, Seer Group LLC, a US-based company, acquired a majority stake in Border Sheet Metal & Heating. This strategic move provides Border Sheet Metal & Heating with additional resources and support from The SEER Group, fostering continued growth while retaining its identity and leadership under LeaAnn and Greg Brouillard. Border Sheet Metal & Heating, a US-based HVAC contracting and sheet metal fabrication company, benefits from this acquisition to sustain its growth trajectory.

Major companies operating in the sheet metal market include Arconic Corporation, Alcoa Corporation, Baosteel Group Corporation, JFE Holdings Inc., Nippon Steel Corporation, POSCO Holdings Inc., United States Steel Corporation, ArcelorMittal S.A., Constellium SE, General Sheet Metal Works Inc., Hindalco Industries Limited, Kaiser Aluminum Corporation, Nucor Corporation, Tata BlueScope Steel Pvt. Ltd., Tata Steel Limited, 3A Composites, Bud Industries Inc., BlueScope Steel Limited, ATAS International Inc., A&E Manufacturing Company, Associated Materials LLC, Moulds Pvt. Ltd., SSR Metals Private Limited, Sheet Metal Fabrication Companies, Maysteel Industries LLC, Source International, Special Products & Mfg. Inc., Aalco Metals Ltd., Ellwood Group Inc.

Asia-Pacific was the largest region in the sheet metal market in 2024. The regions covered in the sheet metal market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the sheet metal market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

Sheet metal is a term used to describe a thin, lightweight, high-strength, flat sheet composed of highly conductive materials such as iron, copper, brass, nickel-iron alloys, and others. The production of sheet metal involves various techniques such as cutting, shaping, drawing, and shearing, utilizing tools such as shears, laser cutters, and stamping presses. To enhance durability and aesthetics, sheet metal is often finished with coatings such as paint, powder coating, or anodizing.

The primary materials used in sheet metal fabrication include steel, aluminum, titanium, and others, with various processes such as rolling, forging, bending, and more. Steel, for example, is a robust metal alloy of iron and tin that has been shaped into a relatively flat panel or sheet. Sheet metal finds applications across diverse industries, including automotive, defense, aerospace, industrial tools and machinery, buildings and construction, home appliances, consumer goods, and others.

The sheet metal market research report is one of a series of new reports that provides sheet metal market statistics, including sheet metal industry global market size, regional shares, competitors with a sheet metal market share, detailed sheet metal market segments, market trends and opportunities, and any further data you may need to thrive in the sheet metal industry. This sheet metal market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The sheet metal market consists of sales of iron, copper, brass, nickel-iron alloys, and tin. Values in this market are ‘factory gate’ values, that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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