Thermoplastic Elastomer Market Report 2025

The thermoplastic elastomer market size has grown strongly in recent years. It will grow from $28.67 billion in 2024 to $30.59 billion in 2025 at a compound annual growth rate (CAGR) of 6.7%. The growth in the historic period can be attributed to automotive industry growth, consumer goods manufacturing, medical device applications, replacement of traditional elastomers, and consumer preference for soft-touch materials.

The thermoplastic elastomer market size is expected to see strong growth in the next few years. It will grow to $41.94 billion in 2029 at a compound annual growth rate (CAGR) of 8.2%. The growth in the forecast period can be attributed to the growing demand for sustainable materials, expansion of the electric vehicles (EV) market, medical industry advancements, e-commerce packaging solutions, adoption of 3D printing, and resilience in harsh environments. Major trends in the forecast period include bio-based TPEs, smart manufacturing and industry 4.0, integration in wearable technology, circular economy initiatives, and digitalization of supply chains.

The anticipated surge in demand for automotive components manufacturing is set to drive the growth of the thermoplastic elastomer market in the future. Automotive component manufacturing involves the production of various parts used in the manufacturing and assembly of automobiles, and these components extensively employ thermoplastic elastomer materials for various applications. Thermoplastic elastomers offer a blend of flexibility, durability, and ease of processing, making them well-suited for diverse automotive component requirements. For instance, as reported by the Economic Times in March 2023, the Indian automotive components industry is expected to grow by approximately 10-15%, projecting significant growth in the fiscal year 2023-24. The Indian automotive sector generated $56.5 billion in revenue in 2022, marking a 23% increase from the previous year, and the ongoing fiscal year is anticipated to conclude with a growth rate of 15%. Thus, the escalating demand for automotive components is a driving force behind the growth of the thermoplastic elastomer market.

The increasing building and construction activities globally are significantly driving the growth of the thermoplastic elastomer market. Building and construction activities encompass the processes and operations involved in creating structures, buildings, infrastructure, and related facilities. Thermoplastic elastomers are favored in these activities for their versatility, durability, and ease of processing, making them ideal for applications like seals, gaskets, roofing membranes, and insulation, thanks to their resilient and weather-resistant properties that enhance the performance and longevity of construction materials. For example, in June 2023, Construction Digital, a UK-based company connecting various construction brands, reported that the construction industry in the UK is projected to grow by 12% in 2024, followed by an additional increase of 3% in 2025. Consequently, the rise in building and construction activities worldwide is expected to propel the thermoplastic elastomer market.

A notable trend in the thermoplastic elastomer market is the adoption of product innovations by major companies. These companies are incorporating new product innovations to maintain their positions in the market. For instance, in April 2022, DuPont, a U.S.-based chemical company, introduced DuPont Liveo Pharma thermoplastic elastomer tubing, a new line of extruded pharma tubing. This addition signifies a significant advancement for the Liveo brand, expanding its product offerings to include thermoplastic elastomer technology for fluid transport and single-use bioprocessing applications. The Liveo pharma thermoplastic elastomer tubing is specifically designed for use in biopharmaceutical processes, offering aseptic connection and disconnection without the need for connectors, making it suitable for critical applications such as sampling where maintaining a sterile environment is imperative.

Leading companies in the thermoplastic elastomer market are concentrating on developing advanced products, such as transparent thermoplastic elastomer (TPE) grades, to fulfill the rising demand for versatile and high-performance materials across various industries. Transparent thermoplastic elastomer (TPE) grades are a type of TPE that combines the characteristics of elastomers (offering rubber-like flexibility and elasticity) with the processing advantages of thermoplastics. For instance, in September 2023, Trinseo, a US-based plastic manufacturer, launched APILON 52 XB-75A CRISTALLO. This product is a transparent thermoplastic elastomer (TPE) grade specifically designed for footwear applications, representing the first ester-based transparent thermoplastic polyurethane (TPU) in their lineup, thereby expanding their offerings in the fashion and footwear sectors. It is engineered for excellent processability with fast cycle times, making it suitable for injection molding technology.

In December 2023, GEON Performance Solutions, a US-based manufacturer of thermoplastic materials, acquired Polymax TPE for an undisclosed sum. This acquisition aims to enhance GEON Performance Solutions' capabilities in the thermoplastic elastomer market by utilizing advanced technology and manufacturing expertise, thus improving service to customers in both the Asia-Pacific and North American regions. Polymax TPE is a US-based manufacturer specializing in thermoplastic elastomers (TPEs).

Major companies operating in the thermoplastic elastomer market include China Petroleum & Chemical Corporation, ExxonMobil Chemical Company, BASF SE, Asahi Kasei Corporation, Covestro AG, DuPont de Nemours Inc., Arkema S.A., Huntsman Corporation, Lubrizol Corporation, Evonik Industries AG, Avient Corporation, Teknor APEX Company, TSRC Corporation, HEXPOL TPE AB, RTP Company, Nantex Industry Co. Ltd., KRAIBURG TPE, Americhem Inc., Audia Elastomers, Star Thermoplastic Alloys & Rubbers Inc., Advanced Elastomer Systems L.P., Dynasol Elastomers LLC, TPE Solutions Inc., Elastocon TPE Technologies Inc., Kraton Polymers LLC, Yantai Wanhua Polyurethane Co. Ltd., India Thermoplastics Engineers, Nippon Polyurethane Industry Company Ltd.

North America was the largest region in the thermoplastic elastomer market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the thermoplastic elastomer market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the thermoplastic elastomer market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

Thermoplastic elastomers (TPEs) represent a class of materials that combine the attributes of both thermoplastics and elastomers, demonstrating the elasticity and flexibility akin to rubber-such as materials (elastomers) and the processability and recyclability characteristic of thermoplastics.

The primary types of thermoplastic elastomers include thermoplastic polyurethane (TPU), styrenic block copolymer (TPE-S), thermoplastic vulcanizates, elastomeric alloys, thermoplastic copolyester, and other variants. Thermoplastic Polyurethane (TPU) is a specific type of synthetic polymer belonging to the family of thermoplastic elastomers (TPEs). This versatile material combines rubber-such as elasticity, flexibility, and durability with the processability of thermoplastics. Thermoplastic Polyurethane-based TPEs can undergo conventional thermoplastic processing techniques such as injection molding, extrusion, and blow molding. The constituent materials of thermoplastic elastomers include poly styrene, poly olefins, poly ether imides, poly urethanes, poly esters, and poly amides. These materials find applications in various industries such as automotive, building and construction, footwear, wire and cables, medical, engineering, and others.

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The thermoplastic elastomers market consists of sales of consumer goods, automotive applications, medical devices, industrial applications, electrical, and electronics, and footwear. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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