Generator Sets Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, 2021-2031

The Global Generator Sets Market is projected to expand from USD 33.21 Billion in 2025 to USD 65.45 Billion by 2031, reflecting a compound annual growth rate of 11.97%. These integrated power systems, which combine an internal combustion engine with an electrical generator, are designed to provide energy during grid failures or in areas lacking utility connections. The market is largely driven by the critical need for continuous operational stability in sectors such as healthcare and data management. Furthermore, the rapid growth of digital infrastructure and the necessity for reliable power in developing regions with unstable grids significantly boost demand. According to the International Energy Agency, global electricity consumption by data centers was estimated to hit 415 terawatt hours in 2024, highlighting the urgent need for dependable backup power solutions to sustain this rising demand.

Despite these favorable growth prospects, the market encounters a significant obstacle in the form of strict environmental regulations. Governments across the globe are implementing tougher emission standards to lower carbon footprints, which increases compliance costs for diesel generator manufacturers and requires expensive technological improvements. This regulatory pressure compels companies to invest substantial capital into cleaner technologies, a process that can postpone product launches and reduce profit margins, thereby presenting a serious barrier to immediate market expansion.

Market Drivers

The rapid growth of data centers and IT infrastructure acts as a primary catalyst for the global generator sets market, driven by the critical power needs of artificial intelligence and cloud computing. These facilities require constant energy availability, leading operators to invest in high-capacity generator sets to avoid grid instability and ensure continuous uptime. According to a September 2025 article by Goldman Sachs titled 'Data Centres Set for 165% Electricity Spike,' global power usage from data centers is expected to increase by 165% by 2030 compared to 2023 levels. This massive surge in energy needs translates directly into equipment sales; for instance, Cummins Inc. reported a 24% increase in power generation revenues in the third quarter of 2024, attributing this performance largely to strong global demand from the data center sector.

Additionally, the increasing unreliability of aging power grid infrastructure stimulates market growth as utility networks struggle to handle peak loads and extreme weather events. This instability forces both residential and industrial sectors to adopt standby generator sets to bridge the gap between energy supply and demand, ensuring resilience during extended outages.

The frequency of these disruptions has escalated significantly, making backup power an operational necessity rather than a luxury. In a corporate statement from January 2025 regarding grid performance, Generac Holdings Inc. noted that severe weather and infrastructure challenges caused 1.2 billion power outage hours in the United States during the first nine months of 2024. As transmission systems continue to deteriorate under these pressures, decentralized power generation remains the primary mitigation strategy for end-users facing volatility.

Market Challenges

Stringent environmental regulations and the subsequent enforcement of tighter emission standards constitute the primary hurdle limiting the growth of the Global Generator Sets Market. As governments worldwide aim to mitigate climate change, they are imposing rigorous mandates that require significant reductions in nitrogen oxides, particulate matter, and carbon footprints. These regulations force manufacturers to redesign internal combustion engines and incorporate complex after-treatment systems, such as Selective Catalytic Reduction (SCR) and Diesel Particulate Filters (DPF). This need for technological upgrading drastically inflates Research and Development (R&D) budgets and raises per-unit production costs, thereby compressing profit margins and compelling companies to pass these costs onto price-sensitive end-users.

Consequently, the financial burden of compliance creates bottlenecks in the supply chain and delays the rollout of new products, as manufacturers must overhaul their production lines to accommodate these advanced, cleaner technologies. The scale of this industrial transformation is immense, directly impacting the vast volume of units produced annually. For example, the China Internal Combustion Engine Industry Association reported that cumulative sales of diesel engines reached 2.62 million units in the first half of 2024. The sheer magnitude of upgrading such a high volume of engines to meet new regulatory compliance standards places a colossal strain on manufacturers' capital resources, inevitably slowing market expansion and complicating global distribution logistics.

Market Trends

The adoption of hybrid solar-diesel and battery energy storage systems is gaining momentum as industrial operators seek to optimize fuel efficiency and ensure grid independence. These hybrid configurations enable generator sets to operate at peak efficiency while battery banks manage low-load periods, significantly reducing fuel consumption and maintenance needs. This shift is particularly prominent in regions with volatile grid infrastructure where decentralized power is essential. In a press release titled 'Aggreko projects growth in 2025 and reinforces commitment to energy transition in Latin America' from March 2025, Aggreko projected a 9% growth in the region for the fiscal year, a performance attributed primarily to the surging demand for hybrid technologies that integrate gas generators with battery storage.

At the same time, the market is witnessing a decisive transition toward hydrogen-ready and multi-fuel engine technologies as manufacturers engineer solutions for a net-zero future. Engineering firms are redesigning internal combustion engines to accommodate low-carbon fuels like hydrogen and hydrotreated vegetable oil without sacrificing the transient response capabilities of traditional diesel units. This technological evolution allows end-users to decarbonize existing assets while maintaining infrastructure compatibility. In an April 2025 press release titled 'Cummins and Partners Celebrate Successful Hydrogen Engine Project,' Cummins Inc. announced the successful delivery of a scalable 6.7-liter hydrogen internal combustion engine that demonstrated a reduction in tailpipe carbon emissions of more than 99% compared to current diesel standards.

Key Players Profiled in the Generator Sets Market

• Caterpillar Inc.
• Cummins Inc.
• Generac Holdings Inc.
• Kohler Co.
• Atlas Copco
• Ingersoll Rand
• MAN Energy Solutions SE
• Volvo Penta
• Wacker Neuson SE
• AKSA Power Generation

Report Scope

In this report, the Global Generator Sets Market has been segmented into the following categories:

Generator Sets Market, by Power Rating:

• Less than 50 kVA
• 50-125 kVA
• 125-200 kVA
• 200-330 kVA
• 330-750 kVA
• Above 750 kVA

Generator Sets Market, by Application:

• Standby
• Peak Shaving
• Prime/Continuous
• Others

Generator Sets Market, by End User:

• Residential
• Commercial
• Industrial
• Infrastructure

Generator Sets Market, by Fuel:

• Diesel
• Gas
• Hybrid

Generator Sets Market, by Region:

• North America
• Europe
• Asia-Pacific
• South America
• Middle East & Africa

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Generator Sets Market.

Available Customization

The analyst offers customization according to your specific needs. The following customization options are available for the report:

• Detailed analysis and profiling of additional market players (up to five).

This product will be delivered within 1-3 business days.