Armored Vehicle Upgrade and Retrofit Market Report 2025

The armored vehicle upgrade and retrofit market size has grown steadily in recent years. It will grow from $6.22 billion in 2024 to $6.5 billion in 2025 at a compound annual growth rate (CAGR) of 4.4%. The growth in the historic period can be attributed to cold war era arms race, evolving threats and tactics, emphasis on logistics and maintenance, budget allocations for defense spending, evolving threat landscape.

The armored vehicle upgrade and retrofit market size is expected to see steady growth in the next few years. It will grow to $7.68 billion in 2029 at a compound annual growth rate (CAGR) of 4.3%. The growth in the forecast period can be attributed to increasing focus on hybrid and electric propulsion, adoption of unmanned ground vehicles (UGVs), growing demand for modular and scalable upgrades, emphasis on lightweight and survivable designs, global geopolitical tensions. Major trends in the forecast period include integration of artificial intelligence in vehicle systems, enhanced survivability through active protection systems, shift towards digitalization and connectivity, increased use of additive manufacturing in upgrades, sustainable and eco-friendly armored vehicle solutions.

The increasing prevalence of terrorism and hostile activities is anticipated to drive the growth of the armored vehicle upgrade and retrofit market in the future. Terrorism and hostile activities are defined as acts of violence, aggression, or threats carried out by individuals or groups to instill fear, cause harm, or disrupt normalcy. Armored vehicles play a crucial role in counter-terrorism and hostile activities by providing security forces and military units with protection, mobility, and firepower. They are deployed in various situations to reduce the risks associated with terrorist attacks and hostile actions. For example, in February 2024, the GLOBAL TERRORISM INDEX 2024 report published by the Institute for Economics & Peace, an Australia-based non-profit think tank, indicated that terrorism-related deaths rose to 8,352 in 2023, significantly impacted by the October 7th attack by Hamas-led militants in Israel, which resulted in 1,200 fatalities. Israel's subsequent military response reportedly led to approximately 25,000 Palestinian casualties by February 2024. Therefore, the rise in terrorism and hostile activities is expected to propel the future growth of the armored vehicle upgrade and retrofit market.

The increasing budget allocation for military and law enforcement sectors is also expected to drive the growth of the armored vehicle upgrade and retrofit market moving forward. Budget allocation for these sectors involves assigning financial resources to support the operations and needs of armed forces and law enforcement agencies within a government. This allocation is vital in shaping the armored vehicle upgrade and retrofit market, ensuring that vehicles remain effective, secure, and aligned with evolving security requirements. For instance, in April 2024, the UK Defence in Numbers 2023 report published by the Ministry of Defence, a UK-based government body, revealed that £2.3 billion was allocated for military support in both 2022 and 2023, with an increase to £2.5 billion planned for the following year. Additionally, defense spending rose from £52.8 billion in 2022/23 to £54.2 billion in 2023/24. Thus, the growing budget allocation for military and law enforcement sectors is driving the growth of the armored vehicle upgrade and retrofit market.

The armored vehicle upgrade and retrofit market are witnessing a surge in technological advancements as a prominent trend. Major entities operating within this market segment are prioritizing the integration of cutting-edge technology to maintain their competitive standing. In June 2022, Texelis SAS, a French manufacturing company, unveiled an innovative solution for the electrification of wheeled armored vehicles tailored for military applications seeking environmentally sustainable battlefield options. This pioneering solution incorporates established electric vehicle components, providing a swifter pathway to vehicle electrification compared to comprehensive whole-vehicle electric design programs. It facilitates implementation on existing wheeled military vehicles, preserving advanced mobility capabilities while leveraging technologies to furnish electric power for soldier system charging and enabling periods of silent, full-electric operation.

Prominent companies engaged in the armored vehicle upgrades and retrofit market are dedicatedly focusing on the development of innovative products aimed at enhancing market profitability. Specifically, the focus lies in crafting protection vehicles, specialized vehicles meticulously designed and equipped for defense, security, or law enforcement purposes. In August 2023, Bayerische Motoren Werke AG (BMW), a German luxury vehicle manufacturer, launched the groundbreaking BMW i7 Protection - an unprecedented electric sedan fortified with a self-sustaining frame constructed from reinforced armored steel. This vehicle includes additional armoring for the undercarriage and roof, accompanied by fortified armored glass. The BMW i7 Protection, propelled by two robust electric motors, represents a significant milestone as the world's first electric protection sedan. It offers uncompromising VR9-class protection, establishing new benchmarks in the realm of electric security vehicles.

In April 2023, INKAS Armored Vehicle Manufacturing, a Canadian-based manufacturing company, entered into a partnership with Force Development Services (FDS) to integrate a high-grip surface into their vehicle platform. The platform is constructed with a glass fiber-reinforced plastic (GFRP) cover. Through this collaboration, FDS's vehicle-borne intervention systems, which have demonstrated operational effectiveness for over two decades, will enhance the ability of tactical teams to efficiently and discreetly access aircraft, buses, trains, buildings, or ships in port. Force Development Services (FDS) is a UK-based engineering equipment manufacturing company specializing in customized tactical systems, entry tools, body shields, and military tactical gear.

Major companies operating in the armored vehicle upgrade and retrofit market include Hyundai Motor Group, SAIC Motor Corporation Limited., Hanwha Group, Tata Motors Limited, General Dynamics Corporation, Northrop Grumman Corporation, Mitsubishi Heavy Industries Ltd., Rostec State Corporation, BAE Systems PLC, Lockheed Martin Corporation, Thales Group, L3Harris Technologies Inc., Leonardo S.p.A., Iveco S.p.A, Textron Inc., Navistar Inc., ST Engineering, Oshkosh Corporation, Rheinmetall AG, Elbit Systems Ltd., Nexter Systems, Krauss-Maffei Wegmann GmbH and Co. KG, Ukroboronprom, RUAG Holding, AM General LLC, Patria Plc., CMI Group Inc., FNSS Savunma Sistemleri AS., Denel Land Systems, MKU Limited.

North America was the largest region in the armored vehicle upgrade and retrofit market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the armored vehicle upgrade and retrofit market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the armored vehicle upgrade and retrofit market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The practice of upgrading and retrofitting armored vehicles is a common approach to improve their performance, capabilities, and overall lifespan. These upgrades can vary from simple enhancements to more extensive modifications, depending on specific requirements and objectives.

Armored vehicle upgrades and retrofits encompass various designs, with wheeled and tracked armored vehicles being the main types. Wheeled armored vehicles rely on wheels for mobility and may be equipped with tires or tracks. These vehicles can undergo upgrades and retrofits to improve performance, protection, and capabilities. They find application in diverse vehicle types, including tactical trucks, main battle tanks (MBT), assault amphibious vehicles (AAV), armored personnel carriers (APC), armored recovery vehicles, armored fighting vehicles, among others. The armor levels involved range from rifle-resistant to mine-resistant. These upgrades and retrofits are available through different distribution channels, including original equipment manufacturers (OEM) and retrofit providers.

The armored vehicle upgrade and retrofit market research report is one of a series of new reports that provides armored vehicle upgrade and retrofit market statistics, including armored vehicle upgrade and retrofit industry global market size, regional shares, competitors with a armored vehicle upgrade and retrofit market share, detailed armored vehicle upgrade and retrofit market segments, market trends and opportunities, and any further data you may need to thrive in the armored vehicle upgrade and retrofit industry. This armored vehicle upgrade and retrofit market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The armored vehicle upgrade and retrofit market includes revenues earned by entities by central tire inflation systems (CTIS), remotely operated weapon stations (ROWS), and integration of explosive reactive armor (ERA) modules. The market value includes the value of related goods sold by the service provider or included within the service offering. Only goods and services traded between entities or sold to end consumers are included.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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