Machining Principles for Shape Generation of Metals explains the basics of machining techniques and metal cutting, as well as the Laplace transform and how it can be applied to understand complex machining processes. The book provides an overview of all machining processes from a geometric perspective, with an emphasis on producing superior parts. Mechanics, vibration control, processing mechanics, thermal deformation, and numerical control principles for metal cutting are each reviewed, with details on the principle of cutting away, forced and self-excited vibration, and the physical properties of workpiece and tool materials. Common questions and answers are provided throughout the book to reinforce learning of key concepts.
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Table of Contents
SECTION I Shape generation principle1. Virtual principles of geometry and creation principles of physics
2. Creation principle of planes
3. Principle of creation of objects with constant diameter
4. Cylindrical shape (pseudo-cylinder) creation principle
5. Principle of creating a circular hole
6. Generation principle of an involute tooth profile
SECTION II Principle of shape creation by removal processing
7. Principle of physical characteristics of work material
8. Principles of physical properties of tool materials
9. Machine tool motion and surface creation principle
10. Removal principle of cutting
11. Principle of cutting residue
SECTION III Disturbances to the created shape and the principle of countermeasures
12. Principle of forced vibration
13. Generation mechanism of primary self-excited chatter vibrations and their countermeasures
14. Generation principle of self-excited chatter vibration by workpiece-waviness regenerative effect
15. Thermal deformation principle of processing systems
SECTION IV Current state of Numerical Control and future manufacturing system
16. Numerical Control principle of processing machines
17. Configuration principle of processing system (cell to FMS)
18. Science, technology and engineering of manufacturing
