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Metal Matrix Composites: A Modern Approach to Manufacturing

  • Book

  • December 2024
  • Bentham Science Publishers Ltd
  • ID: 5960315
This book provides a comprehensive overview of metal matrix composite manufacturing, including fabrication methods, characterization techniques, and manufacturing applications. 10 chapters cover fundamental and applied topics on matrix metal composites. The book is a resource for all readers seeking to gain an in-depth understanding of metal matrix composites with its relevance to the modern industry.

Key Features

  • Includes fully referenced contributions by experts in materials science
  • Provides an introduction to the subject, and a future prospective for a broad range of readers
  • Reviews current knowledge on fabrication techniques and structure property relationships of metal matrix composites
  • Includes dedicated chapters for reinforced composites (carbon fiber, carbon nanotubes, aluminium)
  • Includes guidance on material wear and tear and
  • Provides an investigation for process optimization for EDM for newly developed composites
It is designed to be an essential resource for students and professionals in the field of materials science and engineering, as well as researchers and engineers working on metal matrix composite in manufacturing industries.

Readership

Students and professionals in the field of materials science and engineering; researchers and engineers working on metal matrix composite in manufacturing industries.

Table of Contents

CHAPTER 1 METAL MATRIX COMPOSITES: AN INTRODUCTION AND RELEVANCE
  • TO MODERN SUSTAINABLE INDUSTRY
  • Virat Khanna, Rakesh Kumar and Kamaljit Singh
  • COMPOSITE MATERIALS
  • Polymer Matrix Composites (PMCs)
  • Metal Matrix Composites (MMCs)
  • Ceramic Matrix Composites (CMCs)
  • Carbon Fiber Reinforced Polymer (CFRP)
  • Glass Fiber Reinforced Polymer (GFRP)
  • Natural Fiber Composites (NFCs)
  • Hybrid Composites
  • METAL MATRIX COMPOSITES
  • History of Metal Matrix Composites
  • PROPERTIES OF MMCs
  • Mechanical Properties
  • Thermal Properties
  • Electrical Properties
  • Corrosion Resistance
  • Fatigue Properties
  • TYPES OF METAL MATRIX MATERIAL COMPOSITES
  • Based on Matrix Material
  • Aluminium Metal Matrix Composites (AMCs)
  • Magnesium Metal Matrix Composites (MMCs)
  • Titanium Metal Matrix Composites (TMCs)
  • Copper Metal Matrix Composites (CMCs)
  • Nickel Metal Matrix Composites (NMCs)
  • Iron Metal Matrix Composites (IMCs)
  • Zinc Metal Matrix Composites (ZMCs)
  • Tin Metal Matrix Composites (TMCs)
  • Lead Metal Matrix Composites (LMCs)
  • Tungsten Metal Matrix Composites (TWCs)
  • Based on Reinforcement Material
  • Carbon Fiber Reinforced Metal Matrix Composites (CFR-MMCs)
  • Silicon Carbide Reinforced Metal Matrix Composites (SiC-MMCs)
  • Aluminium Oxide Reinforced Metal Matrix Composites (Al2O3-MMCs)
  • Boron Reinforced Metal Matrix Composites (B-MMCs)
  • Titanium Carbide Reinforced Metal Matrix Composites (TiC-MMCs)
  • Tungsten Reinforced Metal Matrix Composites (W-MMCs)
  • Graphite Reinforced Metal Matrix Composites (Gr-MMCs)
  • Molybdenum Reinforced Metal Matrix Composites (Mo-MMCs)
  • Nickel Reinforced Metal Matrix Composites (Ni-MMCs)
  • Ceramic Reinforced Metal Matrix Composites (C-MMCs)
  • APPLICATIONS OF MMCs
  • Aerospace
  • Automotive
  • Electronics
  • Défense
  • Medical
  • Sporting Goods
  • Energy
  • Machinery
  • Construction
  • Marine
  • RELEVANCE OF MMCS FOR SUSTAINABLE INDUSTRY
  • Light Weighting
  • Longer Lifespan
  • Recycling
  • Reduced Energy Consumption
  • Corrosion Resistance
  • ROLE OF MACHINE LEARNING (ML) AND ARTIFICIAL INTELLIGENCE (AI) IN
  • THE DEVELOPMENT OF MMCs
  • CONCLUSION
  • REFERENCES
CHAPTER 2 STRUCTURE-PROPERTY CORRELATIONS IN METAL MATRIX
  • COMPOSITES
  • Neeraj Kumar Sharma and Abhimanyu Singh Rana
  • COMPOSITE MATERIALS
  • CLASSIFICATION OF COMPOSITE MATERIALS
  • METAL MATRIX COMPOSITES
  • ANALYSIS OF COMPOSITE’S BEHAVIOR
  • Fabrication and Experimental Characterization of MMCs
  • Analytical Models for Composite Analysis
  • Hashin and Shtrikman bound
  • Analytical Thermo-Elastic Model
  • Kerner Model
  • Schapery Bounds
  • Turner Model
  • Finite Element Methods (FEM)
  • 2D-FEA USING OOFEM
  • Microstructure Modeling Using OOFEM
  • Finite Element Mesh Generation
  • Nonlinear Analysis Using OOFEM
  • OOFEM Analysis for Ni-Alumina Composite
  • Thermal-expansion of Interpenetrating Phase Composites
  • THREE-DIMENSIONAL FINITE ELEMENT ANALYSIS
  • 3D Finite Element Modeling of Al-B4C Composites
  • Meshing and boundary conditions
  • Effective Elastic Modulus of Composites
  • Coefficient of Thermal Expansion of Composites
  • The Effect of Voids
  • CONCLUSION
  • REFERENCES
CHAPTER 3 A CRITICAL REVIEW OF FABRICATION TECHNIQUES AND POSSIBLE
  • INTERFACIAL REACTIONS OF SILICON CARBIDE REINFORCED ALUMINIUM METAL
  • MATRIX COMPOSITES
  • Jatinder Kumar, Dilbag Singh and Nirmal S. Kalsi
  • INTRODUCTION
  • Matrix Materials
  • Reinforcement Materials
  • SCOPE OF THE REVIEW ARTICLE
  • FABRICATION OF SIC-AMMC
  • Liquid States Processing
  • Stir Casting Process
  • Pressureless/pressure Infiltration Process
  • Ultrasonic Cavitation Process
  • Squeeze Casting Process
  • Spray Forming Process
  • Solid States Processing
  • Friction Stir Process
  • Powder Metallurgy Process
  • Accumulative Roll Bonding Process
  • Semi-Solid States Processes
  • Thixomoulding Process
  • Compocasting Process
  • In-Situ Processing Technique
  • Displacement reactions
  • Internal oxidation
  • Reactive milling
  • Cryomilling
  • Spark Plasma Sintering
  • INTERFACIAL REACTIONS IN SIC-AMMC
  • KEY OBSERVATIONS
  • CONCLUDING REMARKS
  • LIST OF ABBREVIATIONS
  • ACKNOWLEDGEMENTS
  • REFERENCES
CHAPTER 4 SYNTHESIS APPROACHES AND TRAITS OF CARBON FIBERS-
  • REINFORCED METAL MATRIX-BASED COMPOSITES
  • Himanshi, Rohit Jasrotia, Suman, Ankit Verma, Sachin Kumar Godara, Abhishek
  • Kandwal, Pawan Kumar, Jahangeer Ahmed and Susheel Kalia
  • INTRODUCTION
  • CARBON FIBER
  • (PAN, PITCH, AND CELLICIOUS) PRECURSOR FOR THE FABRICATION OF CFS
  • Pan Precursor
  • Pitch Precursor
  • Cellicious Precursor
  • METAL MATRIX-BASED COMPOSITE (MMCs)
  • MECHANICAL AND STRUCTURAL PROPERTIES OF CFR-MMC
  • Mechanical properties
  • Structural Properties
  • DIFFERENT SYNTHESIS TECHNIQUES
  • Solid State Method
  • Powder Metallurgy Approach
  • Diffusion Bonding
  • Liquid-Based Approach
  • Melt Stirring Approach
  • Semi-Solid Slurry Casting Approach
  • Squeeze Casting Process
  • Deposition Processing
  • Ion Plating
  • Plasma Spraying Approach
  • CONCLUSION
  • LIST OF ABBREVIATIONS
  • REFERENCES
CHAPTER 5 FABRICATION AND INTERFACIAL BONDING OF CNT-REINFORCED
  • METAL MATRIX COMPOSITES
  • Prianka Sharma, Vidushi Karol, Sarabjeet Kaur and Manish Taunk
  • INTRODUCTION
  • CNT REINFORCED METAL MATRIX COMPOSITE
  • CNT REINFORCED MMC FABRICATION
  • Solid State Processing
  • Blending of CNT with Metal Matrix
  • Processing Techniques
  • Liquid State Processing
  • Liquid Infiltration Process
  • Casting Methods
  • In-Situ Deposition Process
  • THE BONDING INTERFACE OF CNT-REINFORCED MMC
  • Free Diffusion Interface
  • Mechanical Bonding Interface
  • Reaction Bonding Interface
  • Hybrid Bonding Interface
  • FACTORS INFLUENCING THE BONDING INTERFACE OF CNT REINFORCED
  • MMC
  • Effect of the Fabrication Process on the Bonding Interface
  • Effect of Material Composition on the Bonding Interface
  • Wettability
  • Dispersion
  • Form and Content
  • CHALLENGES & FUTURE PROSPECTS OF CNT REINFORCED MMC
  • REFERENCES
CHAPTER 6 BIOTRIBOLOGY: RECENT ADVANCEMENTS, APPLICATIONS,
  • CHALLENGES AND FUTURE DIRECTIONS
  • Harpreet Singh and Kirandeep Kaur
  • INTRODUCTION
  • Brief Report About Sub-sections of Biotribology
  • Orthopedics
  • Biomimetics
  • Biolubricants
  • Biomaterials
  • Ocular Tribology [16 - 25]
  • Haptics
  • Dental Tribology
  • Sports Tribology
  • Skin Tribology
  • The Tribology of Personal Care

Author

  • Virat Khanna
  • Prianka Sharma
  • Santosh Kumar