Aluminum Die Casting Market Report 2026

The aluminum die casting market size has grown strongly in recent years. It will grow from $64.87 billion in 2025 to $69.77 billion in 2026 at a compound annual growth rate (CAGR) of 7.5%. The growth in the historic period can be attributed to increasing automotive production, growth in industrial machinery, demand for lightweight materials, expansion of construction projects, rising adoption of engineered components.

The aluminum die casting market size is expected to see strong growth in the next few years. It will grow to $89.86 billion in 2030 at a compound annual growth rate (CAGR) of 6.5%. The growth in the forecast period can be attributed to growth in electric vehicle production, adoption of smart manufacturing, demand for high-performance aerospace components, increased focus on energy-efficient materials, expansion of industrial automation. Major trends in the forecast period include increasing demand for lightweight and high-strength aluminum components, growing adoption of high-pressure and vacuum die casting techniques, rising use of aluminum die cast parts in automotive powertrain and EV platforms, expansion of precision and thin-wall die casting applications, increasing focus on tooling accuracy and defect reduction.

The growing demand for automobiles is expected to drive the expansion of the aluminum die casting market in the coming years. The automobile industry encompasses the design, development, manufacturing, marketing, and sale of motor vehicles. Several factors, such as shifts in mobility preferences, low interest rates, and the need to replace aging vehicles, are fueling the increasing demand for automobiles. In the automotive sector, aluminum die casting enables manufacturers to create lighter, stronger, and more fuel-efficient vehicles while adhering to stringent performance and safety standards. For example, in February 2024, the European Federation for Transport and Environment, a Belgium-based non-governmental organization, reported that SUV sales exceeded 1 million in 2023, marking a 23% increase from 2022 and representing a larger share of overall car sales. As a result, the growing demand for automobiles is driving the growth of the aluminum die casting market.

Leading companies in the aluminum die casting market are prioritizing the development of sustainable low-carbon manufacturing processes to improve environmental performance and reduce lifecycle emissions. These processes utilize recycled materials and renewable energy to significantly lower carbon dioxide emissions during production while maintaining product quality and industrial standards. For example, in November 2025, Roots Cast Private Ltd, an India-based company, introduced its low-carbon emission aluminum die casting, achieving just 0.789 kg of CO₂ per kg of aluminum casting. This was made possible through in-house technologies developed since 2019 that use 100% recycled aluminum scrap and 100% renewable energy. The casting process received the GreenPro Type-1 Ecolabel Award, accredited by the Global Ecolabelling Network following a thorough life cycle assessment. Produced at a monthly capacity of 800 tonnes, the castings serve the automotive, transportation, and industrial equipment sectors, helping OEMs and suppliers reduce Scope 3 emissions while maintaining performance and durability. This initiative also reinforces the company’s commitment to achieving full carbon neutrality by 2040.

In February 2024, ADC Aerospace, a US-based manufacturer of precision die-casting products, acquired Cast-Rite Corporation for an undisclosed amount. The acquisition is designed to enhance product quality, expand ADC Aerospace's presence in targeted aerospace and industrial markets, and strengthen its die-casting and fabrication capabilities through a scalable, integrated platform. Cast-Rite Corporation is a US-based company specializing in the die casting sector, including aluminum die casting services.

Major companies operating in the aluminum die casting market report are Nemak SAB de CV, GF Casting Solutions, Rheinmetall Automotive AG, Martinrea International Inc., Ryobi Limited, Endurance Technologies Limited, Pace Industries, Dynacast International Inc., Rockman Industries Limited, Madison-Kipp Corporation, Gibbs Die Casting Corporation, Bodine Aluminum Inc., FAIST Group, PHB Corp, BUVO Castings, Ryobi Die Casting USA Inc, Ryobi Aluminum Casting, Ryobi Automotive, Ryobi Group, Ryobi Holdings.

Asia-Pacific was the largest region in the aluminum die casting market in 2025. North America is expected to be the fastest-growing region in the forecast period. The regions covered in the aluminum die casting market are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the aluminum die casting market are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Taiwan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The aluminum die casting market consists of revenues earned by entities by providing services such as die design and manufacturing, material selection and alloy expertise, CNC (computer numerical control) machining, quality assurance and testing, assembly and subassembly, and supply chain management. The market value includes the value of related goods sold by the service provider or included within the service offering. The aluminum die casting market also includes sales of steering knuckles, crash management systems, furnaces, aluminum alloys, and dimensional measurement tools. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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