For over 65 years, DeGarmo’s Materials and Processes in Manufacturing has comprehensively presented both traditional and new manufacturing materials, processes, and systems in a descriptive, non-mathematical manner. Students are first introduced to a range of engineering materials, including metals, plastics and polymers, ceramics, and composites. The processes used to convert this “stuff” into “things” are then described, along with their typical applications, capabilities, and limitations. Segments cover casting, forming, machining, welding and joining, and additive manufacturing. Supporting chapters present concepts relating to material selection, heat treatment, surface finishing, measurement, inspection, and manufacturing systems.
The Fourteenth Edition has been updated to reflect the most current technologies. Coverage of additive manufacturing (3D printing) has been significantly expanded, along with updates on new and advanced materials. Case studies are featured throughout the book and review problems have been placed at the end of each chapter. A full collection of online bonus material is provided for both students and instructors.
DeGarmo’s Materials and Processes in Manufacturing, Fourteenth Edition includes information on: - Equilibrium phase diagrams and the iron-carbon system, heat treatment, and process capability and quality control- Expendable-mold and multiple-use-mold casting processes, powder metallurgy (particulate processing), fundamentals of metal forming, and bulk-forming and sheet-forming processes- Cutting tool materials, turning and boring processes, milling, drilling and related hole-making processes, and CNC processes and adaptive control in the A(4) and A(5) levels of automation- Sawing, broaching, shaping, and filing machining processes, thread and gear manufacturing, and surface integrity and finishing processes
DeGarmo’s Materials and Processes in Manufacturing has long set the standard for introducing students to the materials and processes in product manufacturing, and has been incorporated in programs of manufacturing, mechanical, industrial, metallurgical, and materials engineering, as well as various technology degrees. Its descriptive nature provides an excellent first exposure to its various subjects, which may then be followed by advanced courses in specific areas.
Table of Contents
Preface xi
Acronyms xv
1 Introduction to DeGarmo’s Materials and Processes in Manufacturing 1
2 Properties of Materials 25
3 Nature of Materials 52
4 Equilibrium Phase Diagrams and the Iron-Carbon System 67
5 Heat Treatment 80
6 Ferrous Metals and Alloys 104
7 Nonferrous Metals and Alloys 127
8 Nonmetallic Materials: Plastics, Elastomers, Ceramics, and Composites 151
9 Material Selection 184
10 Measurement and Inspection 198
11 Nondestructive Evaluation (NDE)/Nondestructive Testing (NDT) 225
12 Process Capability and Quality Control 239
13 Fundamentals of Casting 266
14 Expendable-Mold Casting Processes 283
15 Multiple-Use-Mold Casting Processes 310
16 Powder Metallurgy (Particulate Processing) 328
17 Fundamentals of Metal Forming 349
18 Bulk-Forming Processes 364
19 Sheet-Forming Processes 395
20 Fabrication of Plastics, Ceramics, and Composites 427
21 Fundamentals of Machining/ Orthogonal Machining 454
22 Cutting Tool Materials 480
23 Turning and Boring Processes 506
24 Milling 527
25 Drilling and Related Hole-Making Processes 544
26 CNC Processes and Adaptive Control: A(4) and A(5) Levels of Automation 566
27 Sawing, Broaching, Shaping, and Filing Machining Processes 589
28 Abrasive Machining Processes 612
29 Nano- and Micro-Manufacturing Processes 639
30 Nontraditional Manufacturing Processes 664
31 Thread and Gear Manufacturing 685
32 Surface Integrity and Finishing Processes 712
33 Additive Manufacturing Processes: “3-D Printing” 740
34 Manufacturing Automation and Industrial Robots 776
35 Fundamentals of Joining 801
36 Gas Flame and Arc Processes 813
37 Resistance and Solid-State Welding Processes 839
38 Other Welding Processes, Brazing, and Soldering 855
39 Adhesive Bonding, Mechanical Fastening, and Joining of Nonmetals 878
40 JIG and Fixture Design W 1
41 The Enterprise (Production System) W 20
42 Lean Engineering W 35
43 Mixed-Model Final Assembly W 65
Index 895
