Honeycomb Sandwich Panels Market - Forecasts from 2024 to 2029

The global honeycomb sandwich panels market is predicted to grow at a CAGR of 11.24% during the forecast period (2024-2029).

A honeycomb sandwich panel is a lightweight, high-strength structure widely used in many industries where applications require strength, stiffness, and lightweight. These panels are comprised of a pair of thin, solid face layers (which can be aluminum, fiberglass, or carbon fiber), sandwiching a lightweight, cellular core material, usually honeycomb.

The honeycomb core can be made from aluminum, Nomex, an aramid fiber, or polypropylene comprising hexagonal cells arranged in a honeycomb. This design has great mechanical characteristics, such as a high strength-to-weight ratio, stiffness, and ability to absorb shock. It also explains why honeycomb sandwich panels are perfect for applications requiring weight reduction without compromising strength. The design of the core also allows for good load dispersion.

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GLOBAL HONEYCOMB SANDWICH PANELS MARKET DRIVERS:

• Polypropylene's honeycomb structure makes it a perfect component for lightweight automobile bodywork. The cell size, material density, and thickness of the honeycomb core may vary depending on specifications. Combining honeycomb production with the sandwich panel production process results in further cost savings and improved product quality. All transport engineers internationally are developing projects that seek to make cars lighter, but at the same time possess high strength. The Society of Motor Manufacturers and Traders (SMMT) announced that Britain’s automobile output reached 860,000 cars in 2023 and is expected to reach a million by 2028.

Besides, in 2022, according to the International Energy Agency, the global sales of electric buses and mediate and heavy-duty trucks were estimated to be 66,000 and 60,000, respectively. These two segments comprised about 4.5% of total bus sales and 1.2% of total truck sales. Moreover, China remains the world’s largest producer of electric (and fuel cell) trucks and buses for purchase. In 2022, 54,000 new electric buses and 52,000 electric medium- and heavy-duty trucks were sold in China, accounting for 18% and 4% of overall sales in China and about 80% and 85% of global sales, respectively. Additionally, it was stated that Chinese brands are market leaders in the bus and truck markets of Latin America, North America, and European countries.

Apart from this, various products are available in the market that are used in the automobile sector. For instance, Classic-Therm® GFK HC panels with a honeycomb core provide the ideal mix of high-performance mechanical properties: they are light, rigid, and an inexpensive alternative. Customers in cost-sensitive automotive applications value resource-saving technology and achieve significant weight savings with items like sandwich panels with a polypropylene honeycomb core.

• Innovations are usually related to considerable product improvement; for example, they enable greater strength and greater durability. In addition, it may allow for new and exceptional assemblies to be produced when the constituents have only originally been designed for honeycomb sandwich panel applications, thus improving their market opportunities. ALCOPAN™ sandwich panels are one such product developed by Gill Corporation-France. These panels are lightweight, commercial-grade aluminum honeycomb core structures that are self-supporting and are utilized for face cladding, machine tool cowling, railways, shipbuilding, and partition walls in the construction industry. ALCOPAN™ offers technological solutions for applications that cannot be met with wood, steel, or plastic cores. The aluminum honeycomb sandwich panels provide a great weight-to-stiffness ratio, meeting the most demanding industrial requirements.

HONYLITE honeycomb panels, on the other hand, are normally made up of two face sheets and a core bonded together to form a "Sandwich Panel". These panels perform significantly better than solid constructions. A honeycomb panel works on the same idea as an I-beam. HONYLITE can assist customers in designing a panel with exceptional performance characteristics by carefully selecting the core and face sheet materials. HONYLITE's years of experience in design and honeycomb panel production make it an excellent resource for any panel fabrication requirements.

GLOBAL HONEYCOMB SANDWICH PANELS MARKET SEGMENT ANALYSIS:

By core type, aluminum is one of the most rapidly developing segments.

The construction of aluminum honeycomb panels is lightweight and flexible, with a high bending strength and stiffness. Sandwich construction is an emerging industrial concept. Sandwich structural design is one alternative for sandwich construction. The primary issue with composite sandwich construction is the requirement for a design variable. It serves as the foundation for the design of honeycomb sandwich panels.

Reynoarch, offered by one of the most flexible materials suppliers, Reynobond, can be used across many industries. It is mainly used to strengthen the structure of the maritime sector and rails, as well as military, automotive, and aerospace. Reynoarch Honeycomb panels made of aluminum are easy to install due to their smoothness, strength, and stiffness, and they promote safety due to their lightweight.

Apart from this, Viva deals in Al honeycomb panels with honeycomb board as the core material, which has an outer skin of a thin aluminum sheet. The panels are rigid and hexagonal in the middle, with parts resembling a honeycomb that one may find in beehives. Its revolutionary design makes the panel lighter while increasing its stability and rigidity. Honeycomb boards are a new variation of aluminum composite panels; the absence of a thermoplastic core is a crucial aspect contributing to the characteristics of honeycomb boards.  Furthermore, Honeycomb International Inc. is one of the oldest companies in India that specializes in manufacturing lightweight honeycomb panels. For more than 40 years, the company has been developing honeycomb core and sandwich panels.

Additionally, Alstone Alcomb provides the ideal balance of lightweight strength and great beauty. This sturdy honeycomb panel is constructed from two aluminum alloy sheets and mimics nature’s structures to provide perfectly suitable constructions. This further adds to safety since it does not burn or melt and is also hard and weather resistant, which is well suited for architects and engineers.

Asia Pacific's honeycomb sandwich panels market is anticipated to grow significantly.

The Asia Pacific honeycomb sandwich panels market is expected to develop significantly during the forecast period. This expansion is being driven by vigorous industrialization in countries such as China, India, and Southeast Asian nations, which are developing considerable infrastructure in aerospace, automotive, and construction industries.

These panels find use in the aforementioned industries due to their lightweight property and other factors, including high strength-to-weight ratio and good mechanical properties, which would prove beneficial in applications where high structural strength and low weight are desirable virtues. According to PIB, in 2023, over the last two decades, the Indian automobile industry has come leaps and bounds and now stands as one of the most competitive industries globally. It stands in second position in the global production of two-wheelers, eighth in commercial vehicles, sixth in passenger vehicles, and for tractor productions, it is in the number one position. In recent years, India emerged as one of the preferred destinations for automobile parts and automobiles and has climbed up the ladder in competitive locations.  Hyundai Motors, on the other hand, announced in February 2024 that it will invest more than $3.85 billion (Rs 32,000 crore) between 2023 and 2033 to extend its EV portfolio and improve its current vehicle and SUV platforms.

Furthermore, the Airports Entity of India (AAI), a nodal entity under the Ministry of Civil Aviation, is responsible for developing, upgrading, maintaining, and administering civil aviation facilities in India. AAI is one of the world's major airport operators, with 137 airports (24 international, 80 domestic, 23 domestic defense airfields, and 10 customs).

Besides this, China is the world's largest automobile market in terms of yearly sales and manufacturing output, with local production projected to exceed 35 million vehicles by 2025. According to figures from the Ministry of Industry and Information Technology, more than 26 million automobiles were sold in 2021, including 21.48 million passenger vehicles, a 7.1% increase over 2020.

With developments in manufacturing processes and increased acceptance in different end-use sectors, the Asia Pacific honeycomb sandwich panels market is predicted to grow fast, meeting the changing demands of businesses looking for creative, sustainable, and high-performance materials.

Global Honeycomb Sandwich Panels Market Key Developments:

• In July 2023, Aludecor, India’s leading brand in the premium Metal Composite Panel (MCP) Industry, introduced Nexcomb Honeycomb panels.

The global honeycomb sandwich panels market is segmented and analyzed as follows:

By Core Type

• Aluminum
• Aramid
• Thermoplastic
• Others

By End-User Industry

• Aerospace and Defence
• Automotive
• Construction
• Marine
• Others

By Geography

• North America
• United States
• Canada
• Mexico
• South America
• Brazil
• Argentina
• Rest of South America
• Europe
• United Kingdom
• Germany
• France
• Italy
• Spain
• Rest of Europe
• Middle East and Africa
• Saudi Arabia
• United Arab Emirates
• Rest of the Middle East and Africa
• Asia-Pacific
• China
• India
• Japan
• South Korea
• Taiwan
• Thailand
• Indonesia
• Rest of Asia-Pacific