North America Gasket and Seal Market Outlook, 2029

From electric vehicles zooming down the highways to oil rigs standing tall in the ocean, the unsung heroes-gaskets and seals-lie at the heart of North America's industrial heartbeat. Gaskets and seals are substantial elements in any mechanical system for leak prevention; they are mainly applied in systems that involve fluids or gases. The limits of innovation within the realm of the gasket and seal market are being pushed with each passing day due to an influx of highly advanced materials that can resist a number of extreme conditions are temperature, chemicals, and pressure. 3D printing has transformed the manufacturing process, allowing companies to produce custom-made gaskets and seals both faster and cheaper.

Smart sealing solutions embedding sensors capable of monitoring temperature, pressure, and other variables continue to gain momentum. Smart seals are all the more valuable in industries related to oil and gas, and aerospace, where a system failure lead to huge safety and financial risks. Several factors influence market demand in North America, primarily because of extreme temperature- and pressure-resistant special gaskets and seals by big aerospace manufacturers like Boeing and Lockheed Martin. Aircraft engine and hydraulic systems are some segments that result in high growth in the market because such systems require high-performance seals.

For instance, in 2023, the International Energy Agency stated that nearly 14 million new electric cars were registered worldwide, putting the global total at 40 million. In 2023, the sale of electric cars was higher than that of 2022 by 3.5 million, increasing year-on-year by 35%. For example, in June 2024, Flexitallic launched the RIGFLEX RJ and FP series of reverse integrity testing gaskets. These gaskets are fitted with a high-pressure welded test pipe and threaded connection port that enable direct assessment of the integrity of the connections by monitoring pressure within the annulus between flange faces.

According to the research report "North America Gasket and Seal Market Outlook, 2029" the North America Gasket and Seal market was valued at more than USD 14 Billion in 2023.Paper, rubber, cork, silicone, felt, neoprene, fibreglass, Teflon or a plastic polymer, stainless steel, aluminium, bronze, titanium, and PTFE are raw materials used to manufacture the gasket.

Rubber is the most widely used raw material to manufacture different types of gaskets amongst all mentioned raw materials. Since rubber is the most used material in manufacturing gaskets, there is a very high possibility that when this gasket product is exposed to high temperatures for quite a period of time, the gasket will certainly face deformation.

Many rubbers will work at a temperature of up to +120°C, while Silicone and Viton rubbers can be used up to +300°C. Some flexible rubber can function continuously with exposure to +300°C. Because of the COVID-19 pandemic, vehicle production was slow all over the world, hence impacting the gasket and seals manufacturing industry negatively. Besides, it predicted that the price of oil would sharply fall and the industrial activities would be halted in 2020. The production of gaskets and seals wasanticipated to operate at a capacity utilization rate that was below the normal capacity utilization rate which resulted in a decrease in demand for aerospace and automotive industries.

Gaskets and seals demand is anticipated to grow during the upcoming years as a result of economic recovery along with enlarged demand of energy market. It reduces the environmental impact because of bio-based gaskets that show performance comparable to conventional ones concerning durability, temperature resistance, and chemical stability. Further technological development in the area of bio-based materials will make such gaskets more cost-competitive; therefore, their usage will increase. For instance, in April 2013, Flowserve Corporation was engaged with Advanced Diamond Technologies, Inc. to become a developer and supplier of diamond coated hard faces for its mechanical seals.

Market Drivers

• Technological Advancements in Automation: In North America, technological advancements in automation and robotics are a key driver for the gasket and seal market. As industries increasingly adopt automated systems for manufacturing and assembly processes, there is a rising need for high-precision gaskets and seals that can perform reliably under demanding conditions. Automation requires components that ensure the efficiency and safety of machinery, reducing the risk of leaks and operational downtime. Advanced sealing solutions are essential to maintain the integrity of automated systems, particularly in high-speed and high-pressure environments. This trend is further supported by innovations in materials and design, which enhance the performance and lifespan of gaskets and seals in automated systems, driving market growth and technological integration.
• Expansion of Renewable Energy Projects: The expansion of renewable energy projects, including wind, solar, and hydroelectric power, is driving the demand for gaskets and seals in North America. As the region invests heavily in sustainable energy solutions to meet environmental goals and reduce carbon emissions, there is a growing need for sealing solutions that can withstand extreme conditions and ensure the efficiency of renewable energy infrastructure. Gaskets and seals play a crucial role in preventing leaks and ensuring the proper functioning of components such as turbines and solar panels. This trend is supported by federal and state incentives for renewable energy projects, which boost the demand for advanced sealing technologies that contribute to the reliability and performance of these green energy systems.

Market Challenges

• High Cost of Advanced Materials: The high cost of advanced materials presents a significant challenge for the gasket and seal market in North America. Industries are increasingly seeking high-performance gaskets and seals made from specialized materials like fluoropolymers and high-grade elastomers to meet stringent performance and environmental requirements. These advanced materials come with higher production costs, which can impact profit margins and increase the overall cost of end products. Manufacturers must balance the need for high-quality, durable materials with the financial constraints of their clients, making it challenging to maintain competitive pricing while delivering superior performance.
• Supply Chain Vulnerabilities: Supply chain vulnerabilities are a notable challenge in North America’s gasket and seal market. Global disruptions, such as trade tensions, natural disasters, and pandemics, can lead to delays in the availability of raw materials and components. These disruptions can affect production schedules and increase costs, impacting the ability of manufacturers to meet customer demands and maintain inventory levels. Additionally, reliance on global suppliers for critical materials can expose manufacturers to risks related to geopolitical issues and fluctuations in material prices, complicating supply chain management and affecting market stability.

Market Trends

• Growth of Smart Sealing Solutions: The growth of smart sealing solutions is a prominent trend in North America. These advanced gaskets and seals incorporate sensors and IoT technology to monitor performance metrics such as pressure, temperature, and wear in real-time. By providing valuable data for predictive maintenance, smart sealing solutions help prevent equipment failures and reduce downtime. This trend is driven by the increasing focus on automation and digitalization in industrial processes, where real-time monitoring and data-driven decision-making are crucial for optimizing performance and extending the lifespan of machinery. The adoption of smart sealing technologies aligns with the broader push towards Industry 4.0 and intelligent manufacturing practices.
• Shift Towards Eco-Friendly Materials: There is a significant shift towards eco-friendly materials in the North American gasket and seal market. As environmental sustainability becomes a priority for both consumers and regulators, manufacturers are increasingly adopting materials that have a lower environmental impact. This includes using recycled materials, bio-based polymers, and other sustainable options that reduce waste and enhance recyclability. This trend reflects a broader commitment to reducing the environmental footprint of industrial products and aligns with regulatory pressures and consumer preferences for greener, more sustainable solutions.

At the very heart of Seals' dominance in the North American gasket and seal market is an insatiable drive for technological innovation.

Seals invest a substantial amount in research and development: this includes a team of highly qualified engineers and scientists working extensively for furtherance of the cause of sealing technologies. This commitment has translated into the formulation of proprietary materials and designs that perform better in demanding applications. Their new solution meets, and mostly outperforms, the standards set by the industries, thereby rendering longer durability, efficiency, and better value for the customers. Seals innovation extends beyond the product to reach manufacturing processes. Advanced machinery and automated systems are state-of-the-art facilities that guarantee precision and consistency in production.

The technological edge of Seals enables the firm to maintain high-quality standards while still achieving operation efficiencies that help customers. Innovation within Seals is customer-oriented and mostly focuses on understanding and solving different industrial challenges. They work with the customers to put together sealing solutions according to application needs, which is fairly flexible and responsive for the market. The commitment of Seals to innovation is crowned by their robust quality management systems and adherence to strict industry regulations.

This assures that their products remain not only innovative but dependable and safe for critical applications. Such a wide-ranging portfolio covering seals and gaskets designed for various industries like automotive, aerospace, oil and gas, to industrial machinery points toward their wholesome comprehension of the varied needs that exist in these markets.

The automotive sector has taken the lead in the North American gasket and seal market because of the increasing demand for high-performance and fuel-efficient vehicles, which, in turn, need more efficient sealing solutions.

In the pursuit of strict emissions regulations, coupled with growing consumer demands for improved fuel economy, vehicle manufacturers have been developing increasingly complex designs for engines and powertrain systems. Indeed, such advanced systems need an increasingly sophisticated seal and gasket that can assure performance, leak prevention, and longevity. The trends of electrical and hybrid cars introduce new sealing challenges regarding thermal management and protection against electromagnetic interference. Constant innovation by the automotive sector in materials and processes propels it at the top for growth.

Companies operating in the manufacture of gaskets and seals are investing heavily in research and development to make their products suitable for higher temperatures, pressures, and exposure to chemicals. Besides, the huge market size of North America in automotive, with its bulk manufacturing and supply chain networks, is capable of economies of scale and fostering fast penetration of any new sealing technologies.

Non-metallic materials will continue to dominate the North American gasket and seal market, largely because of their cost-effectiveness, ecological benefits, and superior performance characteristics over their metallic counterparts.

Non-metal gaskets and seals held around 56.12% market share in 2023 and are increasingly preferred because they effectively seal leakage and are better adaptable to advanced requirements in design. Such materials include elastomers and PTFE, showing striking advantages such as cost reduction in manufacturing processes, less weight, and performance in resisting chemical exposure and temperature fluctuations. These properties make them most suitable for applications involving automotive, aerospace, electrical industries, and many other fields where performance and reliability are the most important.

Besides, the current trend in the automotive industry to make vehicles lightweight has pushed up the demand for non-metallic gaskets and seals with higher vigor, as manufacturing companies strive to achieve higher fuel economy and lesser emissions. It coincides with the increasing regulatory focus on sustainability, given that production and disposal of non-metallic materials normally show a lower carbon footprint than metals.

OEMs are leading in the North American gasket and seal market, since they understand the particular necessities of their original equipment and can design and develop gaskets and seals accordingly to the exacting standards of their vehicles.

As far as the North American gasket and seal market is concerned, there is a reason why the OEMs have maintained dominance: with far better understanding of the specific requirements of their respective original equipment than any other party, the OEMs can design and build these gaskets and seals in conformance with the exacting standards of the vehicles for performance, reliability, and durability. Since the interaction of various components is known to the OEMs, they can develop such gaskets and seals that can meet the peculiar requirements of their respective vehicles. They are able to provide quality products that can bear the negative working conditions, extreme temperatures, and high-pressure atmospheres.

The major benefits concerning OEMs relate to research and development since they heavily invest in testing and validation procedures to ensure that their gaskets and seals perform at the highest level of quality. These are ways of committing to excellence that enable them to surge ahead of competition, as they will be enabled to respond immediately to changing demands of the marketplace and technological advancement. The OEMs have enjoyed long relationships with their suppliers; thus, they are able to acquire good quality material and components at very concessional prices.

The strong manufacturing base and heavy investments in the industries of automotive, aerospace, and oil and gas make the United States drive the market for gaskets and seals within the North American region.

The U.S. has a highly developed infrastructure in manufacturing that addresses several industries that have needs for gaskets and seals in various forms. The chief sector, which largely consumes seals and gaskets in the manufacture of engines and other parts, is the automotive industry. In addition, the U.S. has a serious aerospace industry where the demand for high-performance sealing solutions is at its highest, as high safety and reliability levels are required. Furthermore, gaskets and seals are in great demand within the oil and gas industries to prevent fluid leakage and ensure operations run efficiently for drilling and refining processes.

Investment in research and development contributed much to the gasket and seal technologies in bringing out advanced products that would meet the changing requirements in these industries. Companies remain committed to R&D activities for developing high-performance materials with improved durability, resistance to extreme temperatures, and better sealing capabilities. Strict regulatory standards in the U.S., involving emissions and safety, have further compelled the manufacturers to make such gaskets and seals that will stand up to these regulations and concretize growth in the market.

In addition, the developed supply chain and distribution network within the U.S. marketplace ensure that the product is actually delivered in an end-use manner. Other industrial drivers are the leading manufacturers, like SKF, Dana Limited, and Freudenberg Sealing Technologies, which further supplement a competitive ecosystem driving innovation and qualitative improvements.

• In May 2018, Federal-Mogul Powertrain developed a piston ring eLine™ for commercial vehicle diesel engines that will enhance gas sealing capability, enhancing engine efficiency, increased robustness and lower emissions.

Considered in this report

• Historic year: 2018
• Base year: 2023
• Estimated year: 2024
• Forecast year: 2029

Aspects covered in this report

• Gasket and Seals market Outlook with its value and forecast along with its segments
• Various drivers and challenges
• On-going trends and developments
• Top profiled companies
• Strategic recommendation

By Product

• Seals
• Gaskets

By Application

• Automotive
• Industrial Machinery
• Aerospace
• Oil and Gas
• Electrical and Electronics
• Food and Beverage
• Others

By Material Type

• Metallic
• Non-Metallic

By End User

• OEMs
• Aftermarket

The approach of the report:

This report consists of a combined approach of primary and secondary research. Initially, secondary research was used to get an understanding of the market and list the companies that are present in it. The secondary research consists of third-party sources such as press releases, annual reports of companies, and government-generated reports and databases.

After gathering the data from secondary sources, primary research was conducted by conducting telephone interviews with the leading players about how the market is functioning and then conducting trade calls with dealers and distributors of the market. Post this; we have started making primary calls to consumers by equally segmenting them in regional aspects, tier aspects, age group, and gender. Once we have primary data with us, we can start verifying the details obtained from secondary sources.

Intended audience

This report can be useful to industry consultants, manufacturers, suppliers, associations, and organizations related to the Gasket and Seals industry, government bodies, and other stakeholders to align their market-centric strategies. In addition to marketing and presentations, it will also increase competitive knowledge about the industry.


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