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The Global Market for Flexible Batteries 2025-2035

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    Report

  • 362 Pages
  • September 2024
  • Region: Global
  • Future Markets, Inc
  • ID: 6006001

As electronic devices become more compact, flexible, and wearable, the demand for similarly flexible and efficient power sources is increasing. The flexible batteries market is supported by the expansion of wearable electronics, Internet of Things (IoT) devices, and other applications that require thin, bendable, and potentially stretchable power sources. This market report examines the global flexible batteries landscape from 2025 to 2035, providing insights for investors, manufacturers, and technology developers interested in this evolving energy storage solution.

Report contents include: 

  • Market Size and Growth Projections: Forecasts of the flexible batteries market size and growth rate from 2025 to 2035, categorized by technology, application, and region.
  • Technology Analysis: Overview of various flexible battery technologies, including thin-film lithium-ion, printed batteries, solid-state batteries, and stretchable batteries.
  • Application Areas: Assessment of key application areas such as consumer electronics, healthcare devices, smart packaging, wearables, IoT, and automotive sectors.
  • Regional Analysis: Examination of market trends and opportunities in North America, Europe, Asia-Pacific, and other key regions.
  • Competitive Landscape: Profiles of established companies and new entrants in the flexible batteries space, including their technologies, strategies, and market positioning.
  • Recent developments in flexible battery technology.
  • Market Drivers and Opportunities. 
  • Challenges and Market Dynamics
  • Technical issues in manufacturing and scaling production.
  • Cost considerations and competition from traditional battery technologies.
  • Regulatory and safety concerns.
  • Technology Benchmarking and Performance Metrics.
  • Manufacturing Innovations and Material Science Advancements.
  • Investment Landscape and Market Opportunities.
    • Analysis of venture capital funding trends.
    • Overview of government initiatives and grants supporting flexible battery development.
    • Identification of potential investment areas and emerging market segments.

This report offers information for various stakeholders in the flexible batteries ecosystem:

  • Manufacturers: Production strategies, technology selection, and scaling considerations
  • Electronics Companies: Integration challenges and opportunities in product design
  • Investors: Potentially high-growth technologies and market segments for investment
  • Researchers: Areas for further study and development
  • Policy Makers: Regulatory considerations and support mechanisms for industry growth

 

Table of Contents

1 EXECUTIVE SUMMARY
1.1 Definition and Overview of Flexible Batteries
1.2 Battery market megatrends
1.3 Advanced materials for batteries
1.4 Macro-trends
1.5 Importance of Flexible Batteries in Modern Applications
1.6 Technology benchmarking
1.7 Battery Development
1.7.1 Enhanced Energy Density and Performance
1.7.2 Stretchable Batteries
1.7.3 Textile-Based Batteries
1.7.4 Printable Batteries
1.7.5 Sustainable and Biodegradable Batteries
1.7.6 Self-Healing Batteries
1.7.7 Solid-State Flexible Batteries
1.7.8 Integration with Energy Harvesting
1.7.9 Nanostructured Materials
1.7.10 Thin-Film Battery Technologies
1.8 The Global Battery Market
1.9 Market drivers
1.10 Batteries roadmap
1.11 Application market roadmap
1.12 Applications
1.13 Market forecast assumptions and challenges
1.13.1 By technology (Millions USD)
1.13.2 By technology (Units)
1.13.3 By application (Millions USD)
1.13.4 By application (Units)
1.14 Market and technical challenges

2 TECHNOLOGY OVERVIEW
2.1 Approaches to flexibility
2.2 Flexible Battery Technologies
2.2.1 Thin-film Lithium-ion Batteries
2.2.1.1 Thin film vs bulk solid-state batteries
2.2.1.2 Types of Flexible/stretchable LIBs
2.2.1.2.1 Flexible planar LiBs
2.2.1.2.2 Flexible Fiber LiBs
2.2.1.2.3 Flexible micro-LiBs
2.2.1.2.4 Stretchable lithium-ion batteries
2.2.1.2.5 Origami and kirigami lithium-ion batteries
2.2.1.3 Flexible Li/S batteries
2.2.1.4 Flexible lithium-manganese dioxide (Li-MnO2) batteries
2.2.2 Printed Batteries
2.2.2.1 Technical specifications
2.2.2.2 Components
2.2.2.3 Design
2.2.2.4 Key features
2.2.2.4.1 Printable current collectors
2.2.2.4.2 Printable electrodes
2.2.2.4.3 Materials
2.2.2.4.4 Applications
2.2.2.4.5 Printing techniques
2.2.2.4.6 Lithium-ion (LIB) printed batteries
2.2.2.4.7 Zinc-based printed batteries
2.2.2.4.8 3D Printed batteries
2.2.2.4.8.1 Materials for 3D printed batteries
2.2.3 Thin-Film Solid-state Batteries
2.2.3.1 Solid-state electrolytes
2.2.3.2 Features and advantages
2.2.3.3 Technical specifications
2.2.3.4 Microbatteries
2.2.3.4.1 Introduction
2.2.3.4.2 3D designs
2.2.4 Stretchable Batteries
2.2.5 Other Emerging Technologies
2.2.5.1 Metal-sulfur batteries
2.2.5.2 Flexible zinc-based batteries
2.2.5.3 Flexible silver-zinc (Ag-Zn) batteries
2.2.5.4 Flexible Zn-Air batteries
2.2.5.5 Flexible zinc-vanadium batteries
2.2.5.6 Fiber-shaped batteries
2.3 Key Components of Flexible Batteries
2.3.1 Electrodes
2.3.2 Electrolytes
2.3.3 Separators
2.3.4 Current Collectors
2.3.5 Packaging
2.3.6 Encapsulation Materials
2.3.7 Other Manufacturing Techniques
2.4 Performance Metrics and Characteristics
2.4.1 Energy Density
2.4.2 Power Density
2.4.3 Cycle Life
2.4.4 Flexibility and Bendability

3 MARKET DYNAMICS
3.1 Market Drivers
3.1.1 Growing Demand for Wearable Electronics
3.1.2 Increasing Adoption of IoT Devices
3.1.3 Advancements in Flexible Electronics
3.1.4 Rising Interest in Printed Electronics
3.1.5 Demand for Lightweight and Portable Power Sources
3.2 Market Restraints
3.2.1 Technical Challenges in Manufacturing
3.2.2 Limited Energy Density Compared to Conventional Batteries
3.2.3 High Initial Production Costs
3.2.4 Safety Concerns and Regulatory Hurdles
3.3 Market Opportunities
3.3.1 Emerging Applications in Healthcare and Medical Devices
3.3.2 Integration with Energy Harvesting Technologies
3.3.3 Potential in Aerospace and Defense Sectors
3.3.4 Smart Packaging and RFID Applications
3.4 Market Challenges
3.4.1 Scaling Up Production
3.4.2 Achieving Consistent Performance Under Various Conditions
3.4.3 Competition from Alternative Energy Storage Technologies
3.4.4 Addressing Environmental and Recycling Concerns

4 GLOBAL MARKET SIZE AND FORECAST (2025-2035)
4.1 Overall Market Size and Growth Rate
4.2 Market Segmentation by Technology
4.2.1 Thin-film Lithium-ion Batteries
4.2.2 Printed Batteries
4.2.3 Flexible Solid-state Batteries
4.2.4 Stretchable Batteries
4.3 Market Segmentation by Application
4.3.1 Consumer Electronics
4.3.2 Healthcare and Medical Devices
4.3.3 Smart Packaging
4.3.4 Smart Cards and RFID
4.3.5 Wearable Devices
4.3.6 Internet of Things (IoT)
4.3.7 Automotive
4.4 Market Segmentation by Region
4.4.1 North America
4.4.2 Europe
4.4.3 Asia-Pacific

5 APPLICATION ANALYSIS
5.1 Consumer Electronics
5.1.1 Applications
5.1.2 Technology Requirements and Challenges
5.2 Healthcare and Medical Devices
5.2.1 Key Applications
5.2.1.1 Smart Patches
5.2.1.2 Implantable Devices
5.2.1.3 Monitoring Systems
5.2.2 Technology Requirements and Challenges
5.3 Smart Packaging
5.3.1 Key Applications
5.3.1.1 Temperature Sensors
5.3.1.2 Freshness Indicators
5.3.2 Technology Requirements and Challenges
5.4 Smart Cards and RFID
5.4.1 Key Applications
5.4.2 Technology Requirements and Challenges
5.5 Wearable Devices
5.5.1 Key Products
5.5.1.1 Wrist-worn wearables and fitness trackers
5.5.1.2 Smart Clothing
5.5.1.3 Smart eyewear and headwear
5.5.1.4 Smart contact lenses
5.5.2 Technology Requirements and Challenges
5.6 Internet of Things (IoT)
5.6.1 Key Applications
5.6.1.1 Sensors
5.6.1.2 Smart Home Devices
5.6.1.3 Industrial IoT
5.6.2 Technology Requirements and Challenges
5.7 Aerospace and Defense
5.7.1 Key Applications
5.7.1.1 Drones
5.7.1.2 Soldier Systems
5.7.1.3 Aircraft Components
5.7.2 Technology Requirements and Challenges
5.8 Automotive
5.8.1 Key Applications
5.8.2 Technology Requirements and Challenges

6 TRENDS AND FUTURE OUTLOOK
6.1 Emerging Flexible Battery Technologies
6.1.1 Graphene-based Flexible Batteries
6.1.2 Fiber and Textile Batteries
6.1.3 Bio-batteries and Eco-friendly Solutions
6.1.4 Self-healing Battery Technologies
6.2 Integration with Other Technologies
6.2.1 Flexible Solar Cells
6.2.2 Wireless Charging Systems
6.2.3 Energy Harvesting Devices
6.2.4 Artificial Intelligence and Smart Power Management
6.3 Advancements in Materials Science
6.4 Manufacturing Innovations
6.5 Standardization and Regulatory Landscape
6.5.1 Development of Industry Standards
6.5.2 Safety Regulations and Compliance
6.5.3 Environmental Regulations and Sustainability Initiatives
6.6 Environmental Impact and Sustainability
6.6.1 Life Cycle Assessment of Flexible Batteries
6.6.2 Recyclability and End-of-Life Management
6.6.3 Eco-friendly Materials and Production Processes

7 COMPANY PROFILES 275
8 APPENDICES
8.1 Glossary of Terms
8.2 List of Abbreviations
8.3 Research Methodology

9 REFERENCES
LIST OF TABLES
Table 1. Comparison with Conventional Battery Technologies
Table 2. Battery market megatrends
Table 3. Advanced materials for batteries
Table 4. Macro-trends in flexible batteries
Table 5. Technology benchmarking for flexible batteries
Table 6. Application market roadmap for flexible batteries
Table 7. Overview of applications for flexible batteries
Table 8. Global market 2025-2035 by technology (Millions USD) for flexible batteries
Table 9. Global market 2025-2035 by technology (units) for flexible batteries
Table 10. Global market 2025-2035 by application (Millions USD) for flexible batteries
Table 11. Global market 2025-2035 by application (Units) for flexible batteries
Table 12. Market and technical challenges in flexible batteries
Table 13. Flexible Li-ion battery prototypes
Table 14. Thin film vs bulk solid-state batteries
Table 15. Summary of fiber-shaped lithium-ion batteries
Table 16. Main components and properties of different printed battery types
Table 17, Types of printable current collectors and the materials commonly used
Table 18. Applications of printed batteries and their physical and electrochemical requirements
Table 19. 2D and 3D printing techniques
Table 20. Printing techniques applied to printed batteries
Table 21. Main components and corresponding electrochemical values of lithium-ion printed batteries
Table 22. Printing technique, main components and corresponding electrochemical values of printed batteries based on Zn-MnO2 and other battery types
Table 23. Main 3D Printing techniques for battery manufacturing
Table 24. Electrode Materials for 3D Printed Batteries
Table 25. Types of solid-state electrolytes
Table 26. Market segmentation and status for solid-state batteries
Table 27. Typical process chains for manufacturing key components and assembly of solid-state batteries
Table 28. Comparison between liquid and solid-state batteries
Table 29. Types of fiber-shaped batteries
Table 30. Components of transparent batteries
Table 31. Components of degradable batteries
Table 32. Types of fiber-shaped batteries
Table 33. Electrode designs in flexible lithium-ion batteries
Table 34. Thin batteries used in RFID tags/ sensors
Table 35. Global market for Thin-film Lithium-ion Batteries 2025-2035 (Millions USD)
Table 36. Global market for Printed Batteries 2025-2035 (Millions USD)
Table 37. Global market for Flexible Solid-state Batteries 2025-2035 (Millions USD)
Table 38. Global market for Stretchable Batteries 2025-2035 (Millions USD)
Table 39. Global market for Flexible Batteries in Consumer Electronics 2025-2035 (Millions USD)
Table 40. Global market for Flexible Batteries in Healthcare and Medical Devices 2025-2035 (Millions USD)
Table 41. Global market for Flexible Batteries in Smart Packaging 2025-2035 (Millions USD)
Table 42. Global market for Flexible Batteries in Smart Cards and RFID 2025-2035 (Millions USD)
Table 43. Global market for Flexible Batteries in Wearables 2025-2035 (Millions USD)
Table 44. Global market for Flexible Batteries in Internet of Things (IoT) 2025-2035 (Millions USD)
Table 45. Global market for Flexible Batteries in Automotive 2025-2035 (Millions USD)
Table 46. Market for Flexible Batteries in North America 2025-2035 (Millions USD)
Table 47. Market for Flexible Batteries in Europe 2025-2035 (Millions USD)
Table 48. Market for Flexible Batteries in Asia-Pacific 2025-2035 (Millions USD)
Table 49. 3DOM separator
Table 50. Battery performance test specifications of J. Flex batteries

LIST OF FIGURES
Figure 1. Flexible, rechargeable battery
Figure 2. Costs of batteries to 2030
Figure 3. Flexible batteries on the market
Figure 4. Stretchable lithium-ion battery for flexible electronics
Figure 5. Global market 2025-2035 by technology (value) for flexible batteries
Figure 6. Global market 2025-2035 by technology (units) for flexible batteries
Figure 7. Global market 2025-2035 by application (Millions USD) for flexible batteries
Figure 8. Global market 2025-2035 by application (Units) for flexible batteries
Figure 9. Various architectures for flexible and stretchable electrochemical energy storage
Figure 10. Types of flexible batteries
Figure 11. Materials and design structures in flexible lithium ion batteries
Figure 12. Flexible/stretchable LIBs with different structures
Figure 13. a-c) Schematic illustration of coaxial (a), twisted (b), and stretchable (c) LIBs
Figure 14. a) Schematic illustration of the fabrication of the superstretchy LIB based on an MWCNT/LMO composite fiber and an MWCNT/LTO composite fiber. b,c) Photograph (b) and the schematic illustration (c) of a stretchable fiber-shaped battery under stretching conditions. d) Schematic illustration of the spring-like stretchable LIB. e) SEM images of a fiberat different strains. f) Evolution of specific capacitance with strain. d-f)
Figure 15. Origami disposable battery
Figure 16. Zn-MnO2 batteries produced by Brightvolt
Figure 17. Various applications of printed paper batteries
Figure 18.Schematic representation of the main components of a battery
Figure 19. Schematic of a printed battery in a sandwich cell architecture, where the anode and cathode of the battery are stacked together
Figure 20. Sakuú's Swift Print 3D-printed solid-state battery cells
Figure 21. Manufacturing Processes for Conventional Batteries (I), 3D Microbatteries (II), and 3D-Printed Batteries (III)
Figure 22. Examples of applications of thin film batteries
Figure 23. Capacities and voltage windows of various cathode and anode materials
Figure 24. Traditional lithium-ion battery (left), solid state battery (right)
Figure 25. Stretchable lithium-air battery for wearable electronics
Figure 26. Ag-Zn batteries produced by Imprint Energy
Figure 27. Transparent batteries
Figure 28. Degradable batteries
Figure 29. Fraunhofer IFAM printed electrodes
Figure 30. Ragone plots of diverse batteries and the commonly used electronics powered by flexible batteries
Figure 31. Schematic of the structure of stretchable LIBs
Figure 32. Electrochemical performance of materials in flexible LIBs
Figure 33. Wearable self-powered devices
Figure 34. RFID sensors/tags with thin batteries
Figure 35. Audio Paper
Figure 36. Global market for Thin-film Lithium-ion Batteries 2025-2035 (Millions USD)
Figure 37. Global market for Printed Lithium-ion Batteries 2025-2035 (Millions USD)
Figure 38. Global market for Flexible Solid-state Batteries 2025-2035 (Millions USD)
Figure 39. Global market for Stretchable Solid-state Batteries 2025-2035 (Millions USD)
Figure 40. Global market for Flexible Batteries in Consumer Electronics 2025-2035 (Millions USD)
Figure 41. Global market for Flexible Batteries in Healthcare and Medical Devices 2025-2035 (Millions USD)
Figure 42. Global market for Flexible Batteries in Smart Packaging 2025-2035 (Millions USD)
Figure 43. Global market for Flexible Batteries in Smart Cards and RFID 2025-2035 (Millions USD)
Figure 44. Global market for Flexible Batteries in Wearables 2025-2035 (Millions USD)
Figure 45. Global market for Flexible Batteries in Internet of Things (IoT) 2025-2035 (Millions USD)
Figure 46. Global market for Flexible Batteries in Automotive 2025-2035 (Millions USD)
Figure 47. Market for Flexible Batteries in North America 2025-2035 (Millions USD)
Figure 48. Market for Flexible Batteries in Europe 2025-2035 (Millions USD)
Figure 49. Market for Flexible Batteries in Asia-Pacific 2025-2035 (Millions USD)
Figure 50. Skin patch
Figure 51. Golf sensor patch powered by flexible, thin-film battery
Figure 52. Rod-shaped batteriesrod-shaped batteries
Figure 53. 3DOM battery
Figure 54. AC biode prototype
Figure 55. Ampcera’s all-ceramic dense solid-state electrolyte separator sheets (25 um thickness, 50mm x 100mm size, flexible and defect free, room temperature ionic conductivity ~1 mA/cm)
Figure 56. Ateios thin-film, printed battery
Figure 57. 3D printed lithium-ion battery
Figure 58. TempTraq wearable patch
Figure 59. ZincPoly™ technology
Figure 60. Roll-to-roll equipment working with ultrathin steel substrate
Figure 61. TAeTTOOz printable battery materials
Figure 62. Exeger Powerfoyle
Figure 63. 2D paper batteries
Figure 64. 3D Custom Format paper batteries
Figure 65. Ilika solid-state batteries
Figure 66. LiBEST flexible battery
Figure 67. 3D solid-state thin-film battery technology
Figure 68. Schematic illustration of three-chamber system for SWCNH production
Figure 69. TEM images of carbon nanobrush
Figure 70. Printed battery
Figure 71. ProLogium solid-state battery
Figure 72. Sakuú Corporation 3Ah Lithium Metal Solid-state Battery
Figure 73. Samsung SDI's sixth-generation prismatic batteries
Figure 74. Grepow flexible battery

Companies Mentioned (Partial List)

A selection of companies mentioned in this report includes, but is not limited to:

  • 3DOM Inc.
  • AC Biode
  • AMO Greentech
  • Ampcera Inc.
  • Anthro Energy
  • Ateios Systems
  • Australian Advanced Materials
  • Blackstone Resources
  • Blue Current Inc.
  • Blue Spark Technologies Inc.
  • CCL Design
  • Enfucell OY
  • Ensurge Micropower ASA
  • Evonik
  • Exeger
  • Fraunhofer Institute for Electronic Nano Systems (ENAS)
  • Fuelium
  • Hitachi Zosen
  • Hyprint GmbH
  • Ilika
  • Intecells Inc.
  • Jenax Inc.
  • LiBest Inc.
  • LionVolt BV
  • Maxell
  • Navaflex
  • NEC Corporation
  • Ohara
  • Photocentric
  • PolyPlus Battery Company
  • prelonic technologies
  • Prologium Technology Co. Ltd.
  • Sakuú Corporation
  • Samsung SDI
  • Semiconductor Energy Laboratory Co. Ltd.
  • Shenzhen Grepow Battery Co. Ltd. (Grepow)
  • STMicroelectronics
  • TotalEnergies
  • UNIGRID Battery
  • Varta
  • Zinergy UK

Methodology

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