Masks (N95 Respirators and Other Surgical Masks) Market Report 2025

The masks (N95 respirators and other surgical masks) market size has declined steeply in recent years. It will decline from $12.88 billion in 2024 to $10.93 billion in 2025 at a compound annual growth rate (CAGR) of -15.2%. The decline in the historic period can be attributed to reduction in pandemic-driven demand, increased awareness and availability of reusable masks, reduced government and institutional funding.

The masks (N95 respirators and other surgical masks) market size is expected to see steep decline in the next few years. It will grow to $7.54 billion in 2029 at a compound annual growth rate (CAGR) of -8.9%. The growth in the forecast period can be attributed to new COVID-19 strains, a rise in airborne diseases, government initiatives, and a rise in online pharmacies. Major trends in the forecast period include development of n95 masks with added bluetooth technology, integration new technologies to enhance customer satisfaction, technological advancements, increasing mergers and acquisition activity, investing in biodegradable and reusable materials, nanotechnology, manufacturing of personalized or customized masks, and development of reusable silicon masks.

The rise in airborne disease outbreaks has contributed to the growth of the masks market. Airborne transmission occurs when infectious agents spread through droplet nuclei that remain infectious in the air over long distances and extended periods. Preventive measures that create barriers and procedures that reduce or eliminate microbes in the environment or on personal items are essential to interrupt the transmission of direct-contact diseases. For example, in October 2022, the World Health Organization, a Switzerland-based agency focused on global public health, reported that approximately 10.6 million people were affected by tuberculosis, resulting in 1.6 million deaths, including 187,000 among individuals with HIV. This trend is expected to drive substantial short-term growth in the N95 respirators and surgical masks market.

The growth in construction activities is also anticipated to drive the demand for masks, such as N95 respirators and surgical masks, going forward. The construction sector involves businesses focused on building, maintaining, and repairing structures. N95 masks are widely used in construction to protect workers from various airborne hazards, including welding fumes, mold, and asbestos. For instance, TST Europe, a Switzerland-based company specializing in quick-release couplings and systems, reported in June 2024 that total construction spending in the U.S. reached $1.98 trillion in 2023, a 7.4% increase from the previous year, with approximately 745,000 construction businesses operating in the U.S. as of 2023. Thus, the increase in construction activities is contributing to the growth of the masks market (N95 respirators and surgical masks).

The growth of the masks market is propelled by the increased construction activities globally. In the construction sector, which involves the construction, maintenance, and repair of structures, N95 masks find applications to protect workers from various airborne hazards, including welding fumes, mold, and asbestos. Reports from Oxford Economics indicate that global construction output, which was $10.7 trillion in 2020, is projected to increase by 42%, reaching $15.2 trillion between 2020 and 2030. This growth in construction activities is a key factor driving the demand for masks, including N95 respirators and surgical masks.

A notable trend in the market is the shift towards disposable devices, particularly in developed countries. Disposable masks offer advantages such as eliminating the need for sterilization, reducing cross-contamination risks, and being cost-effective. They are preferred over reusable masks, which require decontamination, washing, and sterilization for reuse. The disposable nature of these masks aligns with regulatory recommendations, such as the FDA's guidance that surgical masks should not be reused. The perception of disposable masks as having protective advantages over reusable ones is contributing to their increased adoption.

Leading companies in the masks market, including N95 respirators and surgical masks, are increasingly focused on developing innovative products, such as reusable and comfortable masks designed for prolonged use. These options often incorporate breathable fabrics, like cotton or polyester blends, making them suitable for long-term wear. For example, in May 2022, Honeywell International, Inc., a U.S.-based multinational conglomerate, introduced the DC365 Small Surgical N95 Respirator and the RU8500X Series Half Mask Respirator specifically for healthcare professionals with smaller facial features. These two new respiratory solutions were designed to address comfort and fit issues, particularly for individuals with smaller facial structures, while maintaining high filtration efficiency. Both masks are ideal for extended use in clinical environments, providing enhanced safety and protection against airborne pathogens.

Major companies operating in the masks (N95 respirators and other surgical masks) market include Honeywell International Inc, BYD Co.Ltd, The 3M Company, Intco Medical Technology Co. Ltd, Unicharm Corporation, Moldex-Metric, Kimberly-Clark Corporation, Alpha Pro-Tech, Prestige Ameritech, Ltd., The Gerson Company, Halyard Health, Salus Products, Louis M. Gerson Company, Inc, Shanghai Dasheng Health Products Manufacture Company, Ltd, DuPont, Toray Industries, Koken, Yamamoto Kogaku, Protect U, GE Healthcare, MSA Safety, Ambu, Teleflex, Irema, Kolmi-Hopen, Segetex-EIF, Macopharma, Paul Boyé Technologies, Cambridge Mask Co, Vostok Service, Technoavia, TD Trakt, Zelinsky Group Ltd, Respiratorniy Kompleks, Alvateks, CERVA GROUP a.s, Medline Industries, Johnson and Johnson, Dukal Corporation, Key Surgical, Dynarex Corporation, BD, Canada Medical Ltd, Medicom, CPMC, Fine Hygienic Holding, FLOWTRONIX, GreenLine, U-Mask.

North America was the largest region in the N95 respirators and other surgical masks market in 2024. Asia-Pacific was the second largest region in the N95 respirators and other surgical masks market share. The regions covered in the masks (N95 respirators and other surgical masks) market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the masks (N95 respirators and other surgical masks) market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Italy, Canada, Spain.

N95 respirators and other surgical masks serve as personal protective equipment to shield the wearer from airborne particles and liquid contaminants. They come in various thicknesses and offer different levels of protection against liquid contact, impacting factors such as breathability and overall protection.

The main types of N95 respirators and other surgical masks include N95 respirators, common-grade surgical masks, and others (comfort masks/dust masks). N95 respirators are particulate-filtering respirators designed to protect the wearer from particles or liquid contaminants. They can be either reusable or disposable and find applications in hospitals, clinics, for individuals, in industrial settings, and other contexts.

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The N95 respirators and other surgical masks market consists of sales of masks and respirators. Values in this market are factory gate values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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