This book highlights the advancements in the manufacture and testing of functional composites, metal matrix composites and polymer matrix composites. Chapters provide information about machinability studies of metals and composites using a variety of analytical techniques. The 12 book chapters also highlight updates in manufacturing technologies like CNC turning processes, electrical discharge machining, end milling, abrasive jet machining, electro chemical machining, additive manufacturing, and resistance spot welding. Readers will learn how to solve applied problems in industrial processing and applications.
The book is of significant interest to industrialists working on the basic and experimental parameters for fabricating functional composites and manufacturing technology. Because of the multidisciplinary nature of the presented topics, the information presented in the book is of value to a broad audience involved in research, including materials scientists, chemists, physicists, manufacturing and chemical engineers and processing specialists who are involved and interested in the frontiers of composite materials.
The book is of significant interest to industrialists working on the basic and experimental parameters for fabricating functional composites and manufacturing technology. Because of the multidisciplinary nature of the presented topics, the information presented in the book is of value to a broad audience involved in research, including materials scientists, chemists, physicists, manufacturing and chemical engineers and processing specialists who are involved and interested in the frontiers of composite materials.
Table of Contents
FOREWORD- i PREFACE
- ii LIST OF CONTRIBUTORS
CHAPTER 1 OPTIMIZATION OF MACHINING PROCESS PARAMETERS TO CALCULATE SURFACE FINISH, METAL REMOVAL RATE, AND CUTTING FORCE ON AA6061-T6 ALLOY
- Karthik Pandiyan G., T. Prabaharan and Jafrey Daniel James D INTRODUCTION
- MATERIALS AND METHODS
- Steps Involved in TOPSIS Method
- RESULTS AND DISCUSSION
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
CHAPTER 2 MACHINABILITY ANALYSIS AND OPTIMIZATION BY THE TAGUCHIGRA-PCA APPROACH OF PMEDM PROCESS PARAMETERS OF MONEL K 500
- Jafrey Daniel James D., N. Ganesh and Pandian G. Karthik INTRODUCTION
- MATERIALS AND METHODS
- RESULTS AND DISCUSSIONS
- Material Removal Rate
- Tool Wear Rate
- Surface Roughness
- Grey Relational Analysis
- Principal Component Analysis
- Confirmatory Experiment
- Analysis of Variance
- CONCLUSION
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
CHAPTER 3 ANALYZING THE INFLUENCE OF RSW PROCESS PARAMETERS ON THE CROSS TENSION FAILURE LOAD OF DISSIMILAR FUNCTIONALLY GRADED AISI 304/316L STAINLESS STEEL SHEETS
- Vigneshkumar M., Ashoka Varthanan P., Jeyakumar R. and Raja S. INTRODUCTION
- EXPERIMENTAL STUDIES
- Specimen Preparation and Welding
- Testing of Specimens
- MATHEMATICAL MODELLING
- RSM Modelling
- Artificial Neural Network Modelling
- RESULTS AND DISCUSSIONS
- ANOVA for Determining the Influence of Process Parameters
- Effect of Process Parameters
- Confirmatory Experiments at Optimum Process Levels
- Artificial Neural Network Analysis of Cross Tension Load
- SEM Analysis for Analyzing the Weld Nugget
- CONCLUSION
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
CHAPTER 4 A REVIEW ON MANUFACTURING OF ALUMINIUM ALLOY BASED METAL MATRIX COMPOSITES THROUGH STIR CASTING ROUTE
- S.N. Vijayan, Samson Jerold Samuel Chelladurai, Saiyath Ibrahim A., R. Ramesh Babu, P. Prakash and S. Gnanasekaran INTRODUCTION
- METHODS OF PREPARING COMPOSITES
- Stir Casting Process
- Fabrication of Stir Casting Setup
- Effect of Reinforcements in Composites
- Manufacturing of Aluminium Based Metal Matrix Composites
- Review on Mechanical and Wear Properties of Composites Based on Matrix
- Aluminium Alloy
- Al6061 Alloy
- Al7075 Alloy
- A356 Alloy
- A413 Alloy
- LM13 Alloy
- LM26 Alloy
- Applications
- CONCLUSION
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
CHAPTER 5 EXPERIMENTAL ANALYSIS OF DIFFERENT MACHINING PARAMETERS ON EPOXY GRANITE COMPOSITE
- S. Nallusamy and S. Sundar INTRODUCTION
- MATERIALS AND METHODS
- Process of End Milling
- Measurement of Ra
- Optimization Techniques
- RESULT AND DISCUSSION
- Results of Thrust Force
- Results of SR
- Ideal Cutting Constraints
- RESULTS OF ANOVA
- Investigation of S/N Ratio
- Investigation of Thrust Force
- SR Investigation
- CONCLUSION
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
CHAPTER 6 ANALYSIS ON SYNTHESIZED CARBON AEROGELS DOPED WITH RESORCINOL FORMALDEHYDE BY XPS AND FESEM TECHNIQUES
- S. Nallusamy and K. Sujatha INTRODUCTION
- MATERIALS AND METHODS
- RESEARCH METHODOLOGY
- RESULT AND DISCUSSION
- Determination of Density
- FESEM Study
- XPS Study
- CONCLUSION
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
CHAPTER 7 TRIBOLOGICAL BEHAVIOUR OF HYBRID NATURAL FIBER POLYMER COMPOSITES WITH NOVEL FILLERS
- P. Pitchipoo, A. Muthiah, A. Manikandan and S. Rajakarunakaran INTRODUCTION
- LITERATURE REVIEW
- MATERIALS AND METHODS
- Materials Used
- Methodology Used
- Grey Relational Analysis (G.R.A.)
- Data Pre-processing
- Calculation of Grey Relational Co-efficient
- Calculation of Grey Relational Grade
- ANALYSIS OF VARIANCE (ANOVA)
- EXPERIMENTAL WORK
- Fabrication Process
- Wear Test
- Scanning Electron Microscope Test
- RESULT AND DISCUSSION
- Wear Test
- Surface Morphology
- Determination of Influencing Factor
- CONCLUSION
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
CHAPTER 8 APPLICATION OF NATURAL FIBER-REINFORCED COMPOSITES IN ADDITIVE MANUFACTURING
- Muthukumaran Ramasamy, Ajith Arul Daniel and M. Nithya INTRODUCTION
- Natural Fibers
- Additive Manufacturing
- ADDITIVE MANUFACTURING OF NFRPC
- FUTURE SCOPE
- CONCLUSION
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
CHAPTER 9 INVESTIGATION OF IONIC TRANSPORT IN IONIC LIQUID BMIMBF4 INCORPORATED IN ZNBDC-METAL-ORGANIC FRAMEWORK BASED PVDF-HFP COMPOSITE MEMBRANES
- Rituraj Dutta and Ashok Kumar INTRODUCTION
- MATERIALS AND METHODS
- RESULTS AND DISCUSSION
- X-ray Diffraction Analysis
- X-ray Photoelectron Spectroscopy (XPS) Analysis
- Scanning EXAFS and XANES Analysis
- Thermogravimetric Analysis
- Ionic Conductivity Analysis
- Electrochemical Stability Analysis
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
CHAPTER 10 MANUFACTURING TECHNIQUES AND APPLICATIONS OF MULTIFUNCTIONAL METAL MATRIX COMPOSITES
- S. Ganeshkumar and S. Venkatesh INTRODUCTION
- PROCESSING OF METAL MATRIX COMPOSITES
- Manufacturing Methods of Composite Materials - Pultrusion Process
- Compression Moulding Process
- Vacuum Bagging
- Liquid State Composite Manufacturing Processes
- Stir Casting
- Squeeze Casting
- APPLICATIONS OF METAL MATRIX COMPOSITES
- SUMMARY
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
CHAPTER 11 MACHINING STUDIES OF BASALT FIBER REINFORCED ALUMINIUM METAL MATRIX COMPOSITES USING ABRASIVE JET MACHINING
- K. Arunprasath, P. Amuthakkannan, V. Arumugaprabu and S. Kalirasu INTRODUCTION
- EXPERIMENTAL WORK
Author
- C. Samson Jerold Samuel
- M. Suresh
- S. Gnanasekaran