Defect Detection Market Report 2025

The defect detection market size has grown strongly in recent years. It will grow from $3.84 billion in 2024 to $4.15 billion in 2025 at a compound annual growth rate (CAGR) of 7.9%. The growth in the historic period can be attributed to quality assurance emphasis, cost of quality, regulatory standards, rise in complex manufacturing processes, demand for high-quality products, globalization of supply chains, increased competition.

The defect detection market size is expected to see strong growth in the next few years. It will grow to $5.58 billion in 2029 at a compound annual growth rate (CAGR) of 7.7%. The growth in the forecast period can be attributed to focus on zero-defect manufacturing, integration with production processes, industry-specific solutions, data analytics for predictive maintenance, demand for real-time detection, customization and flexibility. Major trends in the forecast period include advancements in sensor technologies, automation and AI integration, quality control in manufacturing, increased use of computer vision, integration of deep learning, remote inspection and monitoring, collaboration with cloud services.

The growth of the defect detection market is expected to be propelled by the implementation of stringent health and safety measures imposed by governments. Governments enact regulations, backed by penalties, to influence private sector behaviors. In Australia, for example, the government imposed health and safety measures that heightened the demand for defect detection. Conversely, in January 2022, the US Supreme Court granted a stay on OSHA's (Occupational Safety and Health Administration) COVID-19 vaccine mandate for private employers with 100 or more employees, ruling it exceeded statutory authority. The imposition of health and safety measures by governments is identified as a key driver steering the growth of the defect detection market.

The growth of the defect detection market is anticipated to be driven by the increasing number of manufacturing industries in the future. Manufacturing industries are those that convert raw materials or components into finished products using tools, machinery, human labor, and chemical processing. Defect detection systems find applications in various fields, including manufacturing, healthcare, and packaging. The automation of mass manufacturing processes and the rising demand for consumer goods across different sectors will support the growth of the defect detection market in the forecast period. For example, in August 2023, a report from the National Association of Manufacturers (NAM), a US-based advocacy group, indicated that manufacturing value-added output rose from a record high of $2.905 trillion in the first quarter to $2.895 trillion at an annual rate in the fourth quarter of 2023. In the first quarter, manufacturing accounted for 10.9% of the value-added output in the US economy. Thus, the increasing number of manufacturing industries is expected to drive the growth of the defect detection market.

Technological advancements represent a significant trend gaining traction in the defect detection market. Leading companies in this sector are concentrating on creating new technological solutions to enhance their competitive edge. For example, in December 2023, Hitachi High-Tech, a technology company based in Japan, introduced the Hitachi Dark Field Wafer Defect Inspection System DI4600. This innovative tool is specifically designed for inspecting particles and defects on patterned wafers in semiconductor production lines. It features enhanced detection capabilities due to the integration of a dedicated server that greatly improves data processing power for identifying particles and defects. Compared to the previous model, the system's throughput has been increased by approximately 20% through reduced wafer transfer times and optimized operations during inspections. The DI4600 enables highly precise defect monitoring in semiconductor production lines, ultimately leading to higher yields and improved cost efficiency as semiconductor production volumes are projected to rise in the future.

Major companies in the defect detection market are concentrating on developing innovative products to maintain their market position. One such innovation is deep neural network (DNN)-based technology, which is a sophisticated artificial intelligence system that employs multi-layered neural networks to model complex patterns and relationships within large datasets. For example, in September 2023, Aizip Inc., a US-based company specializing in artificial intelligence (AI) models for the Internet of Things (IoT), launched the Adaptable and Robust Anomaly Detection - Vision (ARAD-V). Aizip’s ARAD-V technology transforms defect detection by providing a versatile one-for-many solutions that removes the need for continuous model retraining, a limitation of traditional AI systems. During a simple registration phase, ARAD-V learns to identify non-defective products, allowing it to detect defects in new products without the necessity for extensive data collection or retraining. This advancement improves the adaptability, accuracy, and efficiency of defect detection processes, significantly cutting down on time and resource expenditures while upholding high-quality control standards in manufacturing.

In August 2024, Mpac Group plc, a UK-based company specializing in packaging and automation solutions, acquired the SIGA Vision business for an undisclosed amount. This acquisition enables Mpac to provide fully integrated support to both existing and prospective customers with advanced vision-related solutions. Consequently, it enhances Mpac's capability to deliver comprehensive packaging automation systems. SIGA Vision is a UK-based designer of automated visual inspection systems.

Major companies operating in the defect detection market are Microsoft Corporation, Cognex Corporation, IBM Corporation, Omron Corporation, ABB India Ltd., Adlink Technology Inc., Allied Vision Technologies Private Limited, AMETEK Inc., Banner Engineering Corp., Basler AG, Datalogic SpA, Hermary Opto Electronics Inc., Hangzhou Hikvision Digital Technology Co. Ltd., IDS Imaging Development Systems GmbH, Isra Vision AG, Key Technology Inc., Keyence Corporation, LMI Technologies Inc., Matrox Electronic Systems Ltd., National Instruments Corp., Radiant Vision Systems LLC, Raptor Photonics Ltd., Sick AG, Sony Group Corp., Teledyne DALSA Corp., Vayyar Imaging Ltd., Vitronic Machine Vision Ltd.

Asia-Pacific was the largest region in the defect detection market in 2024. The regions covered in the defect detection market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the defect detection market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

Defect detection is the process of identifying and assessing flaws or imperfections in products, materials, or systems. This method is commonly employed in quality control, manufacturing, and maintenance to ensure that products adhere to specific standards of functionality, reliability, and appearance.

The primary offerings in defect detection comprise hardware, software, and services. Hardware refers to the tangible components of a computer or delivery systems that store and execute written instructions provided by the software. Applications of defect detection are prevalent in manufacturing and packaging processes, spanning various verticals including automotive, electronics and semiconductors, metals and machinery, food and packaging, and pharmaceuticals.

The defect detection market research report is one of a series of new reports that provides defect detection market statistics, including the defect detection industry's global market size, regional shares, competitors with a defect detection market share, detailed defect detection market segments, market trends and opportunities, and any further data you may need to thrive in the defect detection industry. This defect detection market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The defect detection market includes revenues earned by entities through the detection of defects in computer vision, non-destructive testing, and other services. The market value includes the value of related goods sold by the service provider or included within the service offering. Only goods and services traded between entities or sold to end consumers are included.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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