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Defect Detection Global Market Insights 2025, Analysis and Forecast to 2030, by Market Participants, Regions, Technology, Application

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    Report

  • 90 Pages
  • April 2025
  • Region: Global
  • Prof Research
  • ID: 6019888
Defect detection systems leverage imaging, AI, and sensor technologies to identify imperfections in manufacturing processes, ensuring product quality across industries. This industry is characterized by its focus on automation, precision, and real-time analysis, driven by the need to minimize waste and meet stringent quality standards. Trends include AI-powered vision systems and integration with Industry 4.0 frameworks.

Market Size and Growth Forecast

The global defect detection market was valued at USD 2.8 billion to USD 4.2 billion in 2024, with an estimated CAGR of 6.0% to 8.0% from 2025 to 2030, propelled by automation and quality control demands.

Regional Analysis

North America grows at 5.5-7.5%, with the USA leading due to advanced manufacturing; trends focus on AI integration.
Europe sees a growth rate of 6.0-8.0%, driven by Germany; trends emphasize precision engineering.
Asia Pacific exhibits a growth rate of 6.5-8.5%, led by China and Japan; trends highlight high-volume production.
The Rest of the World grows at 5.0-7.0%, with India emerging; trends focus on cost-effective solutions.

Application Analysis

Automotive grows at 6.5-8.5%, ensuring component reliability; trends favor AI vision systems.
Electronics & Semiconductors grows at 7.0-9.0%, critical for chip quality; trends emphasize miniaturization.
Metals & Machinery grows at 5.5-7.5%, detecting structural flaws; trends focus on durability.

Key Market Players

Microsoft, from the USA, integrates AI into defect detection solutions.
IBM, based in the USA, offers cognitive defect analysis tools.
Amazon Web Services, from the USA, provides cloud-based detection platforms.
OMRON Corporation, headquartered in Japan, specializes in industrial vision systems.
Cognex Corporation, from the USA, delivers advanced machine vision technologies.

Porter’s Five Forces Analysis

  • The threat of new entrants is moderate, with technical expertise required.
  • The threat of substitutes is low, as manual inspection lacks precision.
  • Buyer power is moderate, with industries prioritizing quality.
  • Supplier power is low, due to multiple tech providers.
  • Competitive rivalry is high, with firms advancing AI and vision tech.

Market Opportunities and Challenges

Opportunities

  • Industry 4.0 adoption drives automation demand.
  • AI advancements enhance detection accuracy.
  • Growth in electronics boosts application scope.

Challenges

  • High system costs limit small-scale adoption.
  • Integration complexity slows implementation.
  • Skilled labor shortages hinder deployment.

Growth Trend Analysis

Innovations like Applied Materials’ eBeam system and Esko’s AVT module in 2024 reflect a trend toward AI-driven, cost-effective defect detection. MTA’s pilot with Google and Euler’s AI tool further support a projected CAGR of 6.0-8.0% through 2030, driven by quality control needs.

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Table of Contents

Chapter 1 Executive SummaryChapter 2 Abbreviation and Acronyms
Chapter 3 Preface
3.1 Research Scope
3.2 Research Sources
3.2.1 Data Sources
3.2.2 Assumptions
3.3 Research Method
Chapter 4 Market Landscape
4.1 Market Overview
4.2 Classification/Types
4.3 Application/End Users
Chapter 5 Market Trend Analysis
5.1 Introduction
5.2 Drivers
5.3 Restraints
5.4 Opportunities
5.5 Threats
Chapter 6 Industry Chain Analysis
6.1 Upstream/Suppliers Analysis
6.2 Defect Detection Analysis
6.2.1 Technology Analysis
6.2.2 Cost Analysis
6.2.3 Market Channel Analysis
6.3 Downstream Buyers/End Users
Chapter 7 Latest Market Dynamics
7.1 Latest News
7.2 Merger and Acquisition
7.3 Planned/Future Project
7.4 Policy Dynamics
Chapter 8 Historical and Forecast Defect Detection Market in North America (2020-2030)
8.1 Defect Detection Market Size
8.2 Defect Detection Market by End Use
8.3 Competition by Players/Suppliers
8.4 Defect Detection Market Size by Type
8.5 Key Countries Analysis
8.5.1 United States
8.5.2 Canada
8.5.3 Mexico
Chapter 9 Historical and Forecast Defect Detection Market in South America (2020-2030)
9.1 Defect Detection Market Size
9.2 Defect Detection Market by End Use
9.3 Competition by Players/Suppliers
9.4 Defect Detection Market Size by Type
9.5 Key Countries Analysis
9.5.1 Brazil
9.5.2 Argentina
9.5.3 Chile
9.5.4 Peru
Chapter 10 Historical and Forecast Defect Detection Market in Asia & Pacific (2020-2030)
10.1 Defect Detection Market Size
10.2 Defect Detection Market by End Use
10.3 Competition by Players/Suppliers
10.4 Defect Detection Market Size by Type
10.5 Key Countries Analysis
10.5.1 China
10.5.2 India
10.5.3 Japan
10.5.4 South Korea
10.5.5 Southeast Asia
10.5.6 Australia
Chapter 11 Historical and Forecast Defect Detection Market in Europe (2020-2030)
11.1 Defect Detection Market Size
11.2 Defect Detection Market by End Use
11.3 Competition by Players/Suppliers
11.4 Defect Detection Market Size by Type
11.5 Key Countries Analysis
11.5.1 Germany
11.5.2 France
11.5.3 United Kingdom
11.5.4 Italy
11.5.5 Spain
11.5.6 Belgium
11.5.7 Netherlands
11.5.8 Austria
11.5.9 Poland
11.5.10 Russia
Chapter 12 Historical and Forecast Defect Detection Market in MEA (2020-2030)
12.1 Defect Detection Market Size
12.2 Defect Detection Market by End Use
12.3 Competition by Players/Suppliers
12.4 Defect Detection Market Size by Type
12.5 Key Countries Analysis
12.5.1 Egypt
12.5.2 Israel
12.5.3 South Africa
12.5.4 Gulf Cooperation Council Countries
12.5.5 Turkey
Chapter 13 Summary For Global Defect Detection Market (2020-2025)
13.1 Defect Detection Market Size
13.2 Defect Detection Market by End Use
13.3 Competition by Players/Suppliers
13.4 Defect Detection Market Size by Type
Chapter 14 Global Defect Detection Market Forecast (2025-2030)
14.1 Defect Detection Market Size Forecast
14.2 Defect Detection Application Forecast
14.3 Competition by Players/Suppliers
14.4 Defect Detection Type Forecast
Chapter 15 Analysis of Global Key Vendors
15.1 Microsoft
15.1.1 Company Profile
15.1.2 Main Business and Defect Detection Information
15.1.3 SWOT Analysis of Microsoft
15.1.4 Microsoft Defect Detection Revenue, Gross Margin and Market Share (2020-2025)
15.2 IBM
15.2.1 Company Profile
15.2.2 Main Business and Defect Detection Information
15.2.3 SWOT Analysis of IBM
15.2.4 IBM Defect Detection Revenue, Gross Margin and Market Share (2020-2025)
15.3 Amazon Web Services
15.3.1 Company Profile
15.3.2 Main Business and Defect Detection Information
15.3.3 SWOT Analysis of Amazon Web Services
15.3.4 Amazon Web Services Defect Detection Revenue, Gross Margin and Market Share (2020-2025)
15.4 OMRON Corporation
15.4.1 Company Profile
15.4.2 Main Business and Defect Detection Information
15.4.3 SWOT Analysis of OMRON Corporation
15.4.4 OMRON Corporation Defect Detection Revenue, Gross Margin and Market Share (2020-2025)
15.5 Cognex Corporation
15.5.1 Company Profile
15.5.2 Main Business and Defect Detection Information
15.5.3 SWOT Analysis of Cognex Corporation
15.5.4 Cognex Corporation Defect Detection Revenue, Gross Margin and Market Share (2020-2025)
15.6 Teledyne Technologies
15.6.1 Company Profile
15.6.2 Main Business and Defect Detection Information
15.6.3 SWOT Analysis of Teledyne Technologies
15.6.4 Teledyne Technologies Defect Detection Revenue, Gross Margin and Market Share (2020-2025)
15.7 ISRA VISION
15.7.1 Company Profile
15.7.2 Main Business and Defect Detection Information
15.7.3 SWOT Analysis of ISRA VISION
15.7.4 ISRA VISION Defect Detection Revenue, Gross Margin and Market Share (2020-2025)
15.8 KEYENCE
15.8.1 Company Profile
15.8.2 Main Business and Defect Detection Information
15.8.3 SWOT Analysis of KEYENCE
15.8.4 KEYENCE Defect Detection Revenue, Gross Margin and Market Share (2020-2025)
15.9 Datalogic
15.9.1 Company Profile
15.9.2 Main Business and Defect Detection Information
15.9.3 SWOT Analysis of Datalogic
15.9.4 Datalogic Defect Detection Revenue, Gross Margin and Market Share (2020-2025)
15.10 Matrox Electronic Systems
15.10.1 Company Profile
15.10.2 Main Business and Defect Detection Information
15.10.3 SWOT Analysis of Matrox Electronic Systems
15.10.4 Matrox Electronic Systems Defect Detection Revenue, Gross Margin and Market Share (2020-2025)
List of Tables and Figures
Table Abbreviation and Acronyms
Table Research Scope of Defect Detection Report
Table Data Sources of Defect Detection Report
Table Major Assumptions of Defect Detection Report
Figure Market Size Estimated Method
Figure Major Forecasting Factors
Figure Defect Detection Picture
Table Defect Detection Classification
Table Defect Detection Applications
Table Drivers of Defect Detection Market
Table Restraints of Defect Detection Market
Table Opportunities of Defect Detection Market
Table Threats of Defect Detection Market
Table COVID-19 Impact For Defect Detection Market
Table Raw Materials Suppliers
Table Different Production Methods of Defect Detection
Table Cost Structure Analysis of Defect Detection
Table Key End Users
Table Latest News of Defect Detection Market
Table Merger and Acquisition
Table Planned/Future Project of Defect Detection Market
Table Policy of Defect Detection Market
Table 2020-2030 North America Defect Detection Market Size
Figure 2020-2030 North America Defect Detection Market Size and CAGR
Table 2020-2030 North America Defect Detection Market Size by Application
Table 2020-2025 North America Defect Detection Key Players Revenue
Table 2020-2025 North America Defect Detection Key Players Market Share
Table 2020-2030 North America Defect Detection Market Size by Type
Table 2020-2030 United States Defect Detection Market Size
Table 2020-2030 Canada Defect Detection Market Size
Table 2020-2030 Mexico Defect Detection Market Size
Table 2020-2030 South America Defect Detection Market Size
Figure 2020-2030 South America Defect Detection Market Size and CAGR
Table 2020-2030 South America Defect Detection Market Size by Application
Table 2020-2025 South America Defect Detection Key Players Revenue
Table 2020-2025 South America Defect Detection Key Players Market Share
Table 2020-2030 South America Defect Detection Market Size by Type
Table 2020-2030 Brazil Defect Detection Market Size
Table 2020-2030 Argentina Defect Detection Market Size
Table 2020-2030 Chile Defect Detection Market Size
Table 2020-2030 Peru Defect Detection Market Size
Table 2020-2030 Asia & Pacific Defect Detection Market Size
Figure 2020-2030 Asia & Pacific Defect Detection Market Size and CAGR
Table 2020-2030 Asia & Pacific Defect Detection Market Size by Application
Table 2020-2025 Asia & Pacific Defect Detection Key Players Revenue
Table 2020-2025 Asia & Pacific Defect Detection Key Players Market Share
Table 2020-2030 Asia & Pacific Defect Detection Market Size by Type
Table 2020-2030 China Defect Detection Market Size
Table 2020-2030 India Defect Detection Market Size
Table 2020-2030 Japan Defect Detection Market Size
Table 2020-2030 South Korea Defect Detection Market Size
Table 2020-2030 Southeast Asia Defect Detection Market Size
Table 2020-2030 Australia Defect Detection Market Size
Table 2020-2030 Europe Defect Detection Market Size
Figure 2020-2030 Europe Defect Detection Market Size and CAGR
Table 2020-2030 Europe Defect Detection Market Size by Application
Table 2020-2025 Europe Defect Detection Key Players Revenue
Table 2020-2025 Europe Defect Detection Key Players Market Share
Table 2020-2030 Europe Defect Detection Market Size by Type
Table 2020-2030 Germany Defect Detection Market Size
Table 2020-2030 France Defect Detection Market Size
Table 2020-2030 United Kingdom Defect Detection Market Size
Table 2020-2030 Italy Defect Detection Market Size
Table 2020-2030 Spain Defect Detection Market Size
Table 2020-2030 Belgium Defect Detection Market Size
Table 2020-2030 Netherlands Defect Detection Market Size
Table 2020-2030 Austria Defect Detection Market Size
Table 2020-2030 Poland Defect Detection Market Size
Table 2020-2030 Russia Defect Detection Market Size
Table 2020-2030 MEA Defect Detection Market Size
Figure 2020-2030 MEA Defect Detection Market Size and CAGR
Table 2020-2030 MEA Defect Detection Market Size by Application
Table 2020-2025 MEA Defect Detection Key Players Revenue
Table 2020-2025 MEA Defect Detection Key Players Market Share
Table 2020-2030 MEA Defect Detection Market Size by Type
Table 2020-2030 Egypt Defect Detection Market Size
Table 2020-2030 Israel Defect Detection Market Size
Table 2020-2030 South Africa Defect Detection Market Size
Table 2020-2030 Gulf Cooperation Council Countries Defect Detection Market Size
Table 2020-2030 Turkey Defect Detection Market Size
Table 2020-2025 Global Defect Detection Market Size by Region
Table 2020-2025 Global Defect Detection Market Size Share by Region
Table 2020-2025 Global Defect Detection Market Size by Application
Table 2020-2025 Global Defect Detection Market Share by Application
Table 2020-2025 Global Defect Detection Key Vendors Revenue
Figure 2020-2025 Global Defect Detection Market Size and Growth Rate
Table 2020-2025 Global Defect Detection Key Vendors Market Share
Table 2020-2025 Global Defect Detection Market Size by Type
Table 2020-2025 Global Defect Detection Market Share by Type
Table 2025-2030 Global Defect Detection Market Size by Region
Table 2025-2030 Global Defect Detection Market Size Share by Region
Table 2025-2030 Global Defect Detection Market Size by Application
Table 2025-2030 Global Defect Detection Market Share by Application
Table 2025-2030 Global Defect Detection Key Vendors Revenue
Figure 2025-2030 Global Defect Detection Market Size and Growth Rate
Table 2025-2030 Global Defect Detection Key Vendors Market Share
Table 2025-2030 Global Defect Detection Market Size by Type
Table 2025-2030 Defect Detection Global Market Share by Type

Companies Mentioned

  • Microsoft
  • IBM
  • Amazon Web Services
  • OMRON Corporation
  • Cognex Corporation
  • Teledyne Technologies
  • ISRA VISION
  • KEYENCE
  • Datalogic
  • Matrox Electronic Systems