Robotic Refueling System Market Report 2025

This report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market’s historic and forecast market growth by geography.

The robotic refueling system market size has grown exponentially in recent years. It will grow from $0.41 billion in 2024 to $0.63 billion in 2025 at a compound annual growth rate (CAGR) of 52.3%. The growth in the historic period can be attributed to surge in robotics demand, growing demand for automation, increased safety concerns, need for efficient fuel dispensation, increase in service centers by robotic refueling system vendors.

The robotic refueling system market size is expected to see exponential growth in the next few years. It will grow to $3.34 billion in 2029 at a compound annual growth rate (CAGR) of 52%. The growth in the forecast period can be attributed to rise in the production of oil and gas, rising need for enhanced security, increasing demand for minimum-cost operations in mining, rising adoption of autonomous haulage trucks, rapid surge in globalization and industrialization. Major trends in the forecast period include adoption of autonomous technology, product innovations, increasing number of strategic collaborations, technological advancements, incorporation of innovations and modifications in existing products by robotic manufacturers.

The anticipated rise in oil and gas production is poised to drive significant growth within the robotic refueling system market. Oil and gas, comprising hydrocarbons found naturally in rocks within the earth's crust, are subject to increasing production due to factors such as technological advancements, market dynamics, geopolitical factors, and regulatory frameworks that shape the global energy landscape. Robotic refueling systems play a pivotal role in optimizing production processes by minimizing downtime and streamlining the refueling process, ultimately enhancing overall productivity within the oil and gas industry. For example, according to the Energy Information Administration (EIA), crude oil production in the United States averaged 12.4 million barrels per day (b/d) in 2023, with projections indicating an increase to 12.8 million b/d in 2024. Consequently, the surge in oil and gas production serves as a key driver for the expansion of the robotic refueling system market.

Prominent companies operating within the robotic refueling system market are directing their efforts towards the development of autonomous refueling solutions, exemplified by systems such as RAPID, to cater to evolving customer needs with advanced functionalities. RAPID represents an autonomous refueling system designed to enable vehicles or aircraft to undergo refueling operations without human intervention. For instance, Stratom Inc., a U.S.-based manufacturer specializing in autonomous robotic systems, introduced RAPID in August 2022. This autonomous system facilitates refueling, recharging, and liquid transfer operations in challenging environments, catering to both autonomous and human-operated scenarios. RAPID allows for remote operation from a safe distance, eliminating the need for vehicle operators to exit their vehicles during refueling processes, thereby enhancing operational efficiency and safety.

In October 2023, Madison Dearborn Partners LLC, a U.S.-based private equity firm, completed the acquisition of Shaw Development for an undisclosed sum. Through this acquisition, Madison Dearborn aims to bolster its presence within the fluid management solutions sector, with a particular focus on advanced technologies such as robotic refueling systems. Shaw Development LLC, a U.S.-based company specializing in fluid management systems, provides robotic refueling solutions across various industries. This acquisition aligns with Madison Dearborn's strategic objectives to expand its capabilities in robotic refueling systems and capitalize on opportunities within the fluid management solutions market.

Major companies operating in the robotic refueling system market are The Boeing Company, Airbus S.A.S, ABB Ltd., Neste Oyj, Fanuc Corporation, KUKA AG, Stäubli Ltd., Plug Power Inc., Scott Technology Ltd., Shaw Development LLC, Husky Corporation, Balyo SA, Imenco AS, Gazpromneft-Aero, Orbit Fab Inc., Aerobotix Inc., Tatsuno Corporation, Stratom Inc., Rotec Engineering B.V., Mine Energy Solutions Pty Ltd., Fuelmatics AB, Autofuel AB, Green Fueling Inc., Wilder Systems Inc., Simon Group Holding.

North America was the largest region in the robotic refueling system market in 2024. The regions covered in the robotic refueling system market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East and Africa. The countries covered in the robotic refueling system market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The robotic refueling systems market consists of revenues earned by entities by providing services such installation and integration services, customization and configuration, maintenance and support contracts, remote monitoring and diagnostics, and consulting and advisory services. The market value includes the value of related goods sold by the service provider or included within the service offering. The robotic refueling systems market includes sales of fuel pumps, fuel handling equipment and robotic arms. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

Robotic refueling systems are automated solutions designed to refuel vehicles or machinery without human intervention, particularly in industries where efficiency, safety, and precision are paramount. These systems feature robotic arms equipped with specialized tools, sensors, and software algorithms to accurately locate and connect fuel nozzles to vehicles or machinery for seamless fueling operations.

The primary components of robotic refueling systems include hardware and software. Hardware encompasses the physical components of the system, such as robotic arms and associated equipment, aimed at enhancing satellite servicing capabilities and facilitating extended deep space exploration missions. These systems are capable of pumping various fuels, including gasoline, natural gas, petrochemicals, and others, and offer different payload-carrying capacities, ranging from up to 50 kg to 100.01-150.0 kg. They find application across diverse industries such as automotive, aerospace, construction, marine and shipping, mining, military and defense, oil and gas, warehouse and logistics, among others.

The robotic refueling system market research report is one of a series of new reports that provides robotic refueling system market statistics, including robotic refueling system industry global market size, regional shares, competitors with a robotic refueling system market share, detailed robotic refueling system market segments, market trends and opportunities, and any further data you may need to thrive in the robotic refueling system industry. This robotic refueling system market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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